濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)以(yi)濾(lv)筒(tong)(tong)(tong)作為過濾(lv)元件所組成(cheng)或(huo)采用(yong)脈沖噴吹的除(chu)塵(chen)(chen)(chen)器(qi)。 濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)按安裝方式(shi)分,可(ke)以(yi)分為斜插式(shi),側裝式(shi),吊(diao)裝式(shi),上裝式(shi)。 濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)按濾(lv)筒(tong)(tong)(tong)材料(liao)分,可(ke)以(yi)分為長纖維聚酯濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),復合纖維濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),防靜電濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),阻燃濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),覆(fu)膜濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),納米濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)等。
濾筒式除(chu)塵(chen)(chen)器(qi)(qi)早在(zai)20世紀70年(nian)(nian)代(dai)就已經在(zai)日本和(he)歐(ou)美一些國(guo)家(jia)出現,具(ju)有體(ti)(ti)積(ji)小(xiao),效(xiao)率高,投資省,易維護等(deng)(deng)優點(dian),但因(yin)其設備(bei)容(rong)量小(xiao),難(nan)組合成(cheng)大風(feng)量設備(bei),過濾風(feng)速(su)偏低(di),應用(yong)范圍窄(zhai),僅在(zai)糧食(shi)、焊接等(deng)(deng)行業(ye)應用(yong),所以多(duo)年(nian)(nian)來(lai)未能大量推廣(guang)。近年(nian)(nian)來(lai),隨著新(xin)技術(shu)、新(xin)材(cai)料不斷地(di)發展(zhan)(zhan),以日本,美國(guo)的公(gong)司為(wei)代(dai)表,對除(chu)塵(chen)(chen)器(qi)(qi)的結構和(he)濾料進行了改進,使得濾筒除(chu)塵(chen)(chen)器(qi)(qi)廣(guang)泛(fan)地(di)應用(yong)于水(shui)泥(ni)、鋼(gang)鐵、電(dian)力、食(shi)品、冶金、化工等(deng)(deng)工業(ye)領域,整體(ti)(ti)容(rong)量增加(jia)數倍,成(cheng)為(wei)過濾面(mian)積(ji)>2000m2大型除(chu)塵(chen)(chen)器(qi)(qi)(GB6719-86類),是解決(jue)傳統除(chu)塵(chen)(chen)器(qi)(qi)對超(chao)細粉塵(chen)(chen)收(shou)集(ji)難(nan)、過濾風(feng)速(su)高、清(qing)灰效(xiao)果差(cha)、濾袋易磨損破漏(lou)、運行成(cheng)本高的上好方案,和(he)市場(chang)上現有各種袋式、靜電(dian)除(chu)塵(chen)(chen)器(qi)(qi)相(xiang)比具(ju)有有效(xiao)過濾面(mian)積(ji)大、壓差(cha)低(di)、低(di)排放、體(ti)(ti)積(ji)小(xiao)、使用(yong)壽(shou)命長等(deng)(deng)特點(dian),成(cheng)為(wei)工業(ye)除(chu)塵(chen)(chen)器(qi)(qi)發展(zhan)(zhan)的新(xin)方向。
濾(lv)(lv)筒(tong)式除塵器的(de)結構(gou)是由進風管(guan)、排(pai)風管(guan)、箱體(ti)、灰斗、清灰裝置、導流裝置、氣流分(fen)流分(fen)布板、濾(lv)(lv)筒(tong)及電控裝置組(zu)成,類似(si)氣箱脈沖(chong)袋(dai)除塵結構(gou)。
濾筒(tong)在除塵(chen)(chen)器中的布(bu)(bu)置很(hen)重要,既可以垂直布(bu)(bu)置在箱(xiang)體花板(ban)上,也(ye)可以傾斜布(bu)(bu)置 在花板(ban)上,從清灰效果(guo)看(kan),垂直布(bu)(bu)置較為合理。花板(ban)下部(bu)為過濾室,上部(bu)為氣箱(xiang)脈沖室。在除塵(chen)(chen)器入(ru)口處(chu)裝有氣流(liu)分(fen)布(bu)(bu)板(ban)。
含塵氣(qi)(qi)(qi)體進(jin)入除(chu)塵器灰斗后(hou)(hou),由(you)于氣(qi)(qi)(qi)流斷面突然(ran)擴大(da)及氣(qi)(qi)(qi)流分布板(ban)作用,氣(qi)(qi)(qi)流中(zhong)一部(bu)分粗大(da)顆粒(li)在(zai)動和慣性力(li)作用下沉(chen)降在(zai)灰斗;粒(li)度細(xi)、密度小的塵粒(li)進(jin)入濾(lv)塵室后(hou)(hou),通過布朗擴散和篩濾(lv)等組合效應,使(shi)粉塵沉(chen)積在(zai)濾(lv)料表面上,凈化后(hou)(hou)的氣(qi)(qi)(qi)體進(jin)入凈氣(qi)(qi)(qi)室由(you)排氣(qi)(qi)(qi)管經風(feng)機(ji)排出。
濾筒(tong)式(shi)除塵(chen)(chen)器的阻力隨濾料表面(mian)粉塵(chen)(chen)層厚度的增加(jia)而增大。阻力達(da)到某一規定(ding)值時進(jin)行清灰(hui)。此時PLC程序控制脈(mo)沖閥(fa)的啟閉(bi),首先一分室提升(sheng)閥(fa)關(guan)閉(bi),將過(guo)濾氣流截(jie)斷(duan),然后電(dian)磁脈(mo)沖閥(fa)開(kai)啟,壓縮空氣以及(ji)短的時間在(zai)(zai)上(shang)箱體(ti)內(nei)迅速膨(peng)脹,涌入濾筒(tong),使濾筒(tong)膨(peng)脹變(bian)形產生振動,并在(zai)(zai)逆向氣流沖刷的作(zuo)用下(xia),附著在(zai)(zai)濾袋外表面(mian)上(shang)的粉塵(chen)(chen)被剝離(li)落入灰(hui)斗中。清灰(hui)完(wan)畢(bi)后,電(dian)磁脈(mo)沖閥(fa)關(guan)閉(bi),提升(sheng)閥(fa)打開(kai),該室又(you)恢復過(guo)濾狀態。清灰(hui)各室依次進(jin)行,從(cong)一室清灰(hui)開(kai)始(shi)至下(xia)一次清灰(hui)開(kai)始(shi)為一個清灰(hui)周期。脫落的粉塵(chen)(chen)掉入灰(hui)斗內(nei)通過(guo)缷(xie)灰(hui)閥(fa)排出(chu)。
在(zai)此過(guo)程(cheng)中必須定期對濾(lv)筒進行更換和(he)清(qing)洗,以確保(bao)過(guo)濾(lv)效(xiao)果和(he)精度,因為在(zai)過(guo)濾(lv)過(guo)程(cheng)中粉塵除了(le)被阻(zu)隔外還(huan)有(you)部(bu)分會沉積于濾(lv)料表面,增大阻(zu)力,所以一般的(de)正確更換時間是(shi)三至五個月(yue)!