濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)以濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)作為(wei)過(guo)濾(lv)(lv)(lv)(lv)元件所組成或采(cai)用(yong)脈(mo)沖噴吹(chui)的除(chu)塵(chen)(chen)器(qi)(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)按安(an)裝(zhuang)(zhuang)方式分,可以分為(wei)斜(xie)插式,側裝(zhuang)(zhuang)式,吊裝(zhuang)(zhuang)式,上(shang)裝(zhuang)(zhuang)式。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)按濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)材(cai)料分,可以分為(wei)長纖維聚酯濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),復合纖維濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),防靜電濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),阻燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),覆(fu)膜(mo)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),納米濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)等。
濾(lv)(lv)筒式(shi)除(chu)(chu)塵(chen)(chen)器(qi)早(zao)在(zai)20世紀70年(nian)代(dai)就已(yi)經在(zai)日(ri)本和歐美一些國(guo)家出現,具有(you)體(ti)積(ji)(ji)(ji)小(xiao),效(xiao)率高,投資省,易(yi)(yi)維護等優(you)點,但因其(qi)設備容量(liang)(liang)小(xiao),難組(zu)合成(cheng)大(da)風(feng)(feng)量(liang)(liang)設備,過濾(lv)(lv)風(feng)(feng)速(su)偏低(di),應用(yong)(yong)范圍窄,僅在(zai)糧食、焊接(jie)等行(xing)業(ye)應用(yong)(yong),所(suo)以多年(nian)來未能大(da)量(liang)(liang)推廣(guang)。近(jin)年(nian)來,隨著新(xin)技術、新(xin)材料(liao)不(bu)斷地發展(zhan),以日(ri)本,美國(guo)的(de)公司為(wei)代(dai)表,對除(chu)(chu)塵(chen)(chen)器(qi)的(de)結構和濾(lv)(lv)料(liao)進行(xing)了(le)改進,使得濾(lv)(lv)筒除(chu)(chu)塵(chen)(chen)器(qi)廣(guang)泛地應用(yong)(yong)于水(shui)泥(ni)、鋼鐵、電力、食品、冶金(jin)、化工等工業(ye)領(ling)域,整(zheng)體(ti)容量(liang)(liang)增加(jia)數倍,成(cheng)為(wei)過濾(lv)(lv)面(mian)積(ji)(ji)(ji)>2000m2大(da)型(xing)除(chu)(chu)塵(chen)(chen)器(qi)(GB6719-86類(lei)),是解決傳統除(chu)(chu)塵(chen)(chen)器(qi)對超細粉塵(chen)(chen)收集(ji)難、過濾(lv)(lv)風(feng)(feng)速(su)高、清灰效(xiao)果差、濾(lv)(lv)袋(dai)易(yi)(yi)磨(mo)損破漏、運行(xing)成(cheng)本高的(de)上(shang)好(hao)方案(an),和市場上(shang)現有(you)各種袋(dai)式(shi)、靜電除(chu)(chu)塵(chen)(chen)器(qi)相比具有(you)有(you)效(xiao)過濾(lv)(lv)面(mian)積(ji)(ji)(ji)大(da)、壓差低(di)、低(di)排放(fang)、體(ti)積(ji)(ji)(ji)小(xiao)、使用(yong)(yong)壽命長(chang)等特點,成(cheng)為(wei)工業(ye)除(chu)(chu)塵(chen)(chen)器(qi)發展(zhan)的(de)新(xin)方向。
濾筒(tong)式(shi)除塵(chen)器的結構是由(you)進風管(guan)、排(pai)風管(guan)、箱(xiang)體、灰(hui)斗、清灰(hui)裝置、導(dao)流(liu)裝置、氣流(liu)分(fen)流(liu)分(fen)布板、濾筒(tong)及電控裝置組成,類似氣箱(xiang)脈沖(chong)袋除塵(chen)結構。
濾(lv)筒在除(chu)塵器中的(de)布(bu)置(zhi)很(hen)重要,既可以(yi)垂(chui)直布(bu)置(zhi)在箱體花板(ban)(ban)上(shang),也可以(yi)傾(qing)斜(xie)布(bu)置(zhi) 在花板(ban)(ban)上(shang),從清灰效果看,垂(chui)直布(bu)置(zhi)較為合理。花板(ban)(ban)下部為過(guo)濾(lv)室(shi),上(shang)部為氣(qi)箱脈沖(chong)室(shi)。在除(chu)塵器入口處裝有氣(qi)流分布(bu)板(ban)(ban)。
含塵(chen)氣體進(jin)入(ru)除塵(chen)器灰(hui)(hui)斗(dou)后,由于(yu)氣流斷面突然擴大(da)及氣流分(fen)布板作(zuo)用(yong),氣流中一部分(fen)粗大(da)顆粒在動和慣(guan)性力(li)作(zuo)用(yong)下沉降在灰(hui)(hui)斗(dou);粒度細、密度小(xiao)的塵(chen)粒進(jin)入(ru)濾(lv)塵(chen)室后,通過布朗擴散和篩濾(lv)等組合效應,使粉塵(chen)沉積在濾(lv)料表(biao)面上,凈化后的氣體進(jin)入(ru)凈氣室由排氣管經風(feng)機排出。
濾(lv)筒式除塵器的阻力隨濾(lv)料表面粉塵層厚度的增加而增大。阻力達到某一(yi)(yi)(yi)規定值時進行清(qing)灰(hui)。此(ci)時PLC程(cheng)序控制脈沖閥(fa)的啟閉,首先一(yi)(yi)(yi)分室(shi)提升閥(fa)關閉,將過濾(lv)氣(qi)流截斷,然(ran)后電磁脈沖閥(fa)開(kai)(kai)啟,壓(ya)縮空氣(qi)以(yi)及短(duan)的時間在上箱(xiang)體內迅速膨脹,涌入濾(lv)筒,使(shi)濾(lv)筒膨脹變形(xing)產生振動,并(bing)在逆向氣(qi)流沖刷的作用(yong)下,附著在濾(lv)袋外表面上的粉塵被剝(bo)離落入灰(hui)斗(dou)中(zhong)。清(qing)灰(hui)完畢后,電磁脈沖閥(fa)關閉,提升閥(fa)打開(kai)(kai),該室(shi)又(you)恢復過濾(lv)狀(zhuang)態。清(qing)灰(hui)各室(shi)依次進行,從一(yi)(yi)(yi)室(shi)清(qing)灰(hui)開(kai)(kai)始至(zhi)下一(yi)(yi)(yi)次清(qing)灰(hui)開(kai)(kai)始為(wei)一(yi)(yi)(yi)個清(qing)灰(hui)周期。脫落的粉塵掉入灰(hui)斗(dou)內通過缷灰(hui)閥(fa)排(pai)出。
在此過程中(zhong)必(bi)須(xu)定期對(dui)濾筒進行更(geng)(geng)換和清(qing)洗(xi),以(yi)確(que)保過濾效(xiao)果和精度,因為在過濾過程中(zhong)粉塵(chen)除(chu)了被(bei)阻隔(ge)外還有(you)部分會(hui)沉積于濾料(liao)表面,增大阻力,所以(yi)一般的正確(que)更(geng)(geng)換時間(jian)是三(san)至(zhi)五個月!