濾(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)以(yi)(yi)濾(lv)(lv)筒(tong)(tong)作(zuo)為過濾(lv)(lv)元件(jian)所組(zu)成或采(cai)用脈沖噴吹的除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)。 濾(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)按安裝(zhuang)(zhuang)方式分,可以(yi)(yi)分為斜插式,側裝(zhuang)(zhuang)式,吊(diao)裝(zhuang)(zhuang)式,上(shang)裝(zhuang)(zhuang)式。 濾(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)按濾(lv)(lv)筒(tong)(tong)材料分,可以(yi)(yi)分為長纖維聚(ju)酯濾(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),復合纖維濾(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),防(fang)靜電濾(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),阻燃(ran)濾(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),覆膜濾(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),納(na)米濾(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)等(deng)。
濾筒式(shi)(shi)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)早在(zai)20世紀70年(nian)代就已(yi)經(jing)在(zai)日本(ben)(ben)和(he)歐美(mei)一些國家出現,具有(you)體(ti)積小(xiao),效率高(gao),投(tou)資省,易(yi)維護等優(you)點,但(dan)因其設備容量(liang)小(xiao),難組合成(cheng)大(da)風(feng)(feng)量(liang)設備,過(guo)濾風(feng)(feng)速偏低(di),應用范圍窄,僅在(zai)糧(liang)食(shi)、焊接等行(xing)業應用,所以多年(nian)來(lai)未能大(da)量(liang)推廣。近年(nian)來(lai),隨著新(xin)(xin)技術、新(xin)(xin)材料不斷地(di)發展(zhan),以日本(ben)(ben),美(mei)國的公司為(wei)代表,對除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)的結(jie)構和(he)濾料進行(xing)了改進,使得濾筒除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)廣泛地(di)應用于水泥、鋼(gang)鐵、電力、食(shi)品、冶金、化工等工業領域,整體(ti)容量(liang)增加數倍,成(cheng)為(wei)過(guo)濾面積>2000m2大(da)型除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)(GB6719-86類),是解(jie)決傳(chuan)統除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)對超細粉塵(chen)(chen)(chen)(chen)收集難、過(guo)濾風(feng)(feng)速高(gao)、清灰效果(guo)差、濾袋易(yi)磨損破漏、運行(xing)成(cheng)本(ben)(ben)高(gao)的上(shang)好方(fang)案,和(he)市場上(shang)現有(you)各(ge)種袋式(shi)(shi)、靜電除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)相比具有(you)有(you)效過(guo)濾面積大(da)、壓差低(di)、低(di)排放、體(ti)積小(xiao)、使用壽命長等特點,成(cheng)為(wei)工業除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)發展(zhan)的新(xin)(xin)方(fang)向。
濾筒式除(chu)(chu)塵(chen)(chen)器的結構是由進風(feng)管、排風(feng)管、箱(xiang)體、灰斗、清灰裝(zhuang)置、導流(liu)裝(zhuang)置、氣流(liu)分流(liu)分布板、濾筒及(ji)電(dian)控(kong)裝(zhuang)置組(zu)成,類似氣箱(xiang)脈沖袋除(chu)(chu)塵(chen)(chen)結構。
濾(lv)筒在除塵器中的布置(zhi)(zhi)很重要,既可(ke)以(yi)垂直布置(zhi)(zhi)在箱體花板(ban)上(shang)(shang),也可(ke)以(yi)傾(qing)斜布置(zhi)(zhi) 在花板(ban)上(shang)(shang),從(cong)清灰效果看,垂直布置(zhi)(zhi)較為(wei)合理。花板(ban)下部為(wei)過濾(lv)室(shi),上(shang)(shang)部為(wei)氣箱脈(mo)沖室(shi)。在除塵器入口處(chu)裝有氣流分布板(ban)。
含塵(chen)氣(qi)(qi)體(ti)進(jin)(jin)(jin)入除塵(chen)器(qi)灰(hui)斗(dou)后,由于氣(qi)(qi)流(liu)斷面突(tu)然擴大及氣(qi)(qi)流(liu)分布(bu)板作用(yong),氣(qi)(qi)流(liu)中一部分粗大顆粒在(zai)動和慣性力(li)作用(yong)下沉(chen)降在(zai)灰(hui)斗(dou);粒度細、密度小的(de)塵(chen)粒進(jin)(jin)(jin)入濾塵(chen)室(shi)(shi)后,通過布(bu)朗擴散和篩濾等(deng)組合效應,使(shi)粉塵(chen)沉(chen)積在(zai)濾料表面上,凈化(hua)后的(de)氣(qi)(qi)體(ti)進(jin)(jin)(jin)入凈氣(qi)(qi)室(shi)(shi)由排氣(qi)(qi)管經(jing)風(feng)機排出。
濾(lv)(lv)(lv)筒(tong)(tong)(tong)式(shi)除(chu)塵(chen)器(qi)的阻力(li)隨濾(lv)(lv)(lv)料表(biao)面粉塵(chen)層(ceng)厚度的增加而(er)增大。阻力(li)達到某一規定(ding)值(zhi)時進(jin)行清(qing)灰(hui)(hui)。此時PLC程序控制脈沖閥(fa)(fa)的啟閉(bi),首先一分室提(ti)升閥(fa)(fa)關(guan)閉(bi),將過(guo)濾(lv)(lv)(lv)氣流(liu)截斷,然后(hou)電磁(ci)脈沖閥(fa)(fa)開啟,壓縮空氣以及短(duan)的時間(jian)在上箱體內(nei)迅速膨脹(zhang),涌(yong)入(ru)濾(lv)(lv)(lv)筒(tong)(tong)(tong),使(shi)濾(lv)(lv)(lv)筒(tong)(tong)(tong)膨脹(zhang)變形產(chan)生振動,并在逆向氣流(liu)沖刷的作用下,附著(zhu)在濾(lv)(lv)(lv)袋外(wai)表(biao)面上的粉塵(chen)被剝離落(luo)入(ru)灰(hui)(hui)斗中。清(qing)灰(hui)(hui)完畢后(hou),電磁(ci)脈沖閥(fa)(fa)關(guan)閉(bi),提(ti)升閥(fa)(fa)打開,該室又恢復過(guo)濾(lv)(lv)(lv)狀態。清(qing)灰(hui)(hui)各室依次(ci)進(jin)行,從一室清(qing)灰(hui)(hui)開始至下一次(ci)清(qing)灰(hui)(hui)開始為一個(ge)清(qing)灰(hui)(hui)周期(qi)。脫(tuo)落(luo)的粉塵(chen)掉入(ru)灰(hui)(hui)斗內(nei)通過(guo)缷灰(hui)(hui)閥(fa)(fa)排出(chu)。
在此過程中必(bi)須定(ding)期對濾(lv)筒進行(xing)更換(huan)和清洗,以確保過濾(lv)效果和精度,因為在過濾(lv)過程中粉塵(chen)除(chu)了被(bei)阻隔外(wai)還(huan)有部分(fen)會沉(chen)積(ji)于濾(lv)料表面,增大阻力,所以一般的正確更換(huan)時間(jian)是三至五個月(yue)!