除(chu)塵器(qi)的工作好壞,不僅(jin)直接影響到除(chu)塵系(xi)統的可(ke)靠運(yun)行,還關系(xi)到生(sheng)產系(xi)統的正常(chang)運(yun)行、車間廠區和(he)周邊(bian)居民的環境衛生(sheng)、風機葉片的磨損和(he)壽(shou)命(ming),同時還涉(she)及有(you)經濟(ji)價值物料的回收(shou)利用問題。因此(ci),必須正確地設(she)計(ji)、選(xuan)擇(ze)與使用除(chu)塵器(qi)。選(xuan)擇(ze)除(chu)塵器(qi)時必須全面考(kao)慮一次(ci)投資(zi)和(he)運(yun)行費用,如(ru)除(chu)塵效(xiao)率、壓力損失、可(ke)靠性(xing)、一次(ci)投資(zi)、占地面積、維修管(guan)理等因素,根據(ju)煙塵的理化性(xing)質(zhi)、特點和(he)生(sheng)產工藝的要求,針對(dui)性(xing)地選(xuan)擇(ze)除(chu)塵器(qi)。
1.根據除塵效率的要求
所(suo)選除塵器必須滿(man)足排(pai)放標(biao)準的要求。
不同(tong)(tong)的(de)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)具有不同(tong)(tong)的(de)除(chu)(chu)(chu)塵(chen)(chen)(chen)效(xiao)率(lv)(lv)。對(dui)于運行狀況不穩定或波(bo)動較大的(de)除(chu)(chu)(chu)塵(chen)(chen)(chen)系統,要(yao)注意煙氣處理量變(bian)化(hua)對(dui)除(chu)(chu)(chu)塵(chen)(chen)(chen)效(xiao)率(lv)(lv)的(de)影(ying)響。正(zheng)常運行時(shi),除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)的(de)效(xiao)率(lv)(lv)高(gao)低(di)排序(xu)是:袋式除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)、電除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)及(ji)文丘里除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)、水膜(mo)旋風除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)、旋風除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)、慣性除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)、重力(li)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)
2.根據(ju)氣體性質
選(xuan)擇除(chu)塵(chen)(chen)器(qi)(qi)時(shi),必(bi)須(xu)考慮氣(qi)(qi)(qi)(qi)(qi)體(ti)的風(feng)(feng)(feng)量(liang)、溫(wen)(wen)(wen)度(du)、成分、濕度(du)等因素(su)。電除(chu)塵(chen)(chen)器(qi)(qi)適(shi)合(he)(he)于大(da)風(feng)(feng)(feng)量(liang)、溫(wen)(wen)(wen)度(du)<400℃的煙氣(qi)(qi)(qi)(qi)(qi)凈化(hua);袋式除(chu)塵(chen)(chen)器(qi)(qi)適(shi)合(he)(he)于溫(wen)(wen)(wen)度(du)<260℃的煙氣(qi)(qi)(qi)(qi)(qi)凈化(hua),不受(shou)煙氣(qi)(qi)(qi)(qi)(qi)量(liang)大(da)小的限(xian)制,當(dang)溫(wen)(wen)(wen)度(du)≥260℃時(shi),煙氣(qi)(qi)(qi)(qi)(qi)應(ying)冷卻降(jiang)溫(wen)(wen)(wen)后方(fang)可使(shi)用袋式除(chu)塵(chen)(chen)器(qi)(qi);袋式除(chu)塵(chen)(chen)器(qi)(qi)不宜處(chu)理(li)高(gao)濕度(du)和含油污的煙氣(qi)(qi)(qi)(qi)(qi)凈化(hua);易(yi)燃易(yi)爆的氣(qi)(qi)(qi)(qi)(qi)體(ti)凈化(hua)(如煤氣(qi)(qi)(qi)(qi)(qi))適(shi)合(he)(he)于濕式除(chu)塵(chen)(chen)器(qi)(qi);旋風(feng)(feng)(feng)除(chu)塵(chen)(chen)器(qi)(qi)的處(chu)理(li)風(feng)(feng)(feng)量(liang)有限(xian),當(dang)風(feng)(feng)(feng)量(liang)較大(da)時(shi),可采用多臺除(chu)塵(chen)(chen)器(qi)(qi)并聯(lian)的方(fang)式;當(dang)需要(yao)同時(shi)除(chu)塵(chen)(chen)和凈化(hua)有害氣(qi)(qi)(qi)(qi)(qi)體(ti)時(shi),可考慮采用噴淋塔和旋風(feng)(feng)(feng)水膜除(chu)塵(chen)(chen)器(qi)(qi)。< p=“”>
3.根據粉塵性(xing)質
粉(fen)(fen)塵(chen)(chen)(chen)性(xing)(xing)質(zhi)包括比(bi)(bi)(bi)電(dian)(dian)阻(zu)、粒(li)度(du)、真(zhen)密(mi)(mi)度(du)、瓢(piao)性(xing)(xing)、憎水(shui)(shui)性(xing)(xing)和(he)水(shui)(shui)硬性(xing)(xing)、可(ke)燃(ran)、爆炸等(deng)。比(bi)(bi)(bi)電(dian)(dian)阻(zu)過大或(huo)過小的(de)(de)粉(fen)(fen)塵(chen)(chen)(chen)不(bu)(bu)(bu)宜(yi)(yi)采用電(dian)(dian)除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),袋(dai)式除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)不(bu)(bu)(bu)受粉(fen)(fen)塵(chen)(chen)(chen)比(bi)(bi)(bi)電(dian)(dian)阻(zu)的(de)(de)影(ying)(ying)響(xiang);粉(fen)(fen)塵(chen)(chen)(chen)的(de)(de)濃(nong)度(du)和(he)粒(li)度(du)對電(dian)(dian)除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)效(xiao)率的(de)(de)影(ying)(ying)響(xiang)較(jiao)為顯著,但對袋(dai)式除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)的(de)(de)影(ying)(ying)響(xiang)不(bu)(bu)(bu)顯著;當氣體的(de)(de)含(han)塵(chen)(chen)(chen)濃(nong)度(du)較(jiao)高(gao)時,電(dian)(dian)除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)前(qian)宜(yi)(yi)設置預(yu)除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)裝(zhuang)置;袋(dai)式除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)的(de)(de)型式、清灰方式和(he)過濾風(feng)速(su)取決于粉(fen)(fen)塵(chen)(chen)(chen)的(de)(de)性(xing)(xing)質(zhi)(粒(li)徑、瓢(piao)性(xing)(xing));濕式除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)不(bu)(bu)(bu)適合于凈化(hua)(hua)憎水(shui)(shui)性(xing)(xing)和(he)水(shui)(shui)硬性(xing)(xing)的(de)(de)粉(fen)(fen)塵(chen)(chen)(chen):粉(fen)(fen)塵(chen)(chen)(chen)的(de)(de)真(zhen)密(mi)(mi)度(du)對重力除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)、慣性(xing)(xing)除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)和(he)旋風(feng)除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)的(de)(de)影(ying)(ying)響(xiang)顯著;對于新附性(xing)(xing)大的(de)(de)粉(fen)(fen)塵(chen)(chen)(chen),易導致(zhi)除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)工作面貓結或(huo)堵塞,因(yin)此,不(bu)(bu)(bu)宜(yi)(yi)采用干法除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen);粉(fen)(fen)塵(chen)(chen)(chen)凈化(hua)(hua)遇水(shui)(shui)后,能(neng)產(chan)生可(ke)燃(ran)或(huo)有爆炸危險的(de)(de)混合物時,不(bu)(bu)(bu)得采用濕式除(chu)(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)。
4.根據壓力損失與能耗
袋式除塵器(qi)(qi)的阻力(li)比(bi)電除塵器(qi)(qi)的阻力(li)大(da),但從除塵器(qi)(qi)整體(ti)能(neng)耗(hao)來對比(bi),兩(liang)者能(neng)耗(hao)相(xiang)差不大(da)。
5.根據設備投資和(he)運(yun)行費用(yong)
6.節水與防(fang)凍的(de)要求
水(shui)資(zi)源缺乏的地(di)區不(bu)(bu)適(shi)合采用(yong)濕式除(chu)塵器;北方(fang)地(di)區存(cun)在冬(dong)季凍結的問題(ti),盡可能不(bu)(bu)使用(yong)濕式除(chu)塵器。
7.粉(fen)塵和氣(qi)體回收(shou)利用(yong)的要求
粉塵(chen)(chen)具有回收(shou)價值(zhi)時,宜(yi)采用(yong)(yong)干法除(chu)塵(chen)(chen);當粉塵(chen)(chen)具有很高的回收(shou)價值(zhi)時,宜(yi)采用(yong)(yong)袋式除(chu)塵(chen)(chen)器;當凈化后(hou)的氣體需要(yao)回收(shou)利(li)用(yong)(yong)或凈化后(hou)的空氣需要(yao)再循環利(li)用(yong)(yong)時,宜(yi)采用(yong)(yong)高效(xiao)袋式除(chu)塵(chen)(chen)器。