濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵器(qi)以濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)作為(wei)過濾(lv)(lv)(lv)(lv)元件所組成或采用脈(mo)沖噴吹(chui)的除(chu)(chu)(chu)塵器(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵器(qi)按(an)安(an)裝(zhuang)(zhuang)方式(shi)(shi)分(fen),可(ke)以分(fen)為(wei)斜(xie)插(cha)式(shi)(shi),側裝(zhuang)(zhuang)式(shi)(shi),吊裝(zhuang)(zhuang)式(shi)(shi),上裝(zhuang)(zhuang)式(shi)(shi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵器(qi)按(an)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)材料分(fen),可(ke)以分(fen)為(wei)長纖(xian)維(wei)聚(ju)酯濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵器(qi),復(fu)合纖(xian)維(wei)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵器(qi),防靜(jing)電(dian)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵器(qi),阻(zu)燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵器(qi),覆膜濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵器(qi),納米(mi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵器(qi)等。
濾(lv)(lv)(lv)筒式除(chu)塵器早在(zai)(zai)(zai)20世紀70年(nian)代就已經(jing)在(zai)(zai)(zai)日本和歐美(mei)(mei)一些國家(jia)出現(xian)(xian),具(ju)有體(ti)(ti)積(ji)(ji)小,效(xiao)率高,投資省,易維護等優點,但因其設備(bei)容量(liang)(liang)小,難組合成大風量(liang)(liang)設備(bei),過濾(lv)(lv)(lv)風速(su)(su)偏低,應用(yong)范圍窄,僅(jin)在(zai)(zai)(zai)糧食、焊接等行業(ye)(ye)應用(yong),所以多(duo)年(nian)來未能大量(liang)(liang)推廣(guang)。近年(nian)來,隨著新技術、新材料不(bu)斷地(di)發展(zhan),以日本,美(mei)(mei)國的(de)公(gong)司為(wei)代表,對除(chu)塵器的(de)結構(gou)和濾(lv)(lv)(lv)料進(jin)行了改進(jin),使得濾(lv)(lv)(lv)筒除(chu)塵器廣(guang)泛地(di)應用(yong)于水(shui)泥、鋼鐵、電力、食品(pin)、冶金、化工(gong)等工(gong)業(ye)(ye)領域,整體(ti)(ti)容量(liang)(liang)增加數倍(bei),成為(wei)過濾(lv)(lv)(lv)面積(ji)(ji)>2000m2大型除(chu)塵器(GB6719-86類),是解決傳統除(chu)塵器對超細粉塵收集(ji)難、過濾(lv)(lv)(lv)風速(su)(su)高、清灰效(xiao)果差、濾(lv)(lv)(lv)袋易磨損破(po)漏、運行成本高的(de)上好方案,和市場上現(xian)(xian)有各種袋式、靜電除(chu)塵器相比(bi)具(ju)有有效(xiao)過濾(lv)(lv)(lv)面積(ji)(ji)大、壓差低、低排放、體(ti)(ti)積(ji)(ji)小、使用(yong)壽命長等特點,成為(wei)工(gong)業(ye)(ye)除(chu)塵器發展(zhan)的(de)新方向。
濾筒(tong)式除塵(chen)器的(de)結構是由進風(feng)管、排風(feng)管、箱(xiang)(xiang)體、灰斗、清灰裝置(zhi)、導流裝置(zhi)、氣(qi)流分(fen)流分(fen)布板、濾筒(tong)及(ji)電控裝置(zhi)組成,類似(si)氣(qi)箱(xiang)(xiang)脈沖袋(dai)除塵(chen)結構。
濾(lv)筒在(zai)除(chu)(chu)塵器(qi)中的布(bu)(bu)置(zhi)很重要,既可(ke)以垂直布(bu)(bu)置(zhi)在(zai)箱體花(hua)板(ban)上,也可(ke)以傾斜布(bu)(bu)置(zhi) 在(zai)花(hua)板(ban)上,從清灰效果(guo)看(kan),垂直布(bu)(bu)置(zhi)較為合理(li)。花(hua)板(ban)下部為過濾(lv)室(shi),上部為氣(qi)箱脈沖室(shi)。在(zai)除(chu)(chu)塵器(qi)入口處裝有氣(qi)流分布(bu)(bu)板(ban)。
含(han)塵氣(qi)(qi)(qi)體進(jin)(jin)入除塵器灰(hui)斗后,由于氣(qi)(qi)(qi)流(liu)斷面突然(ran)擴大及氣(qi)(qi)(qi)流(liu)分(fen)布板(ban)作用,氣(qi)(qi)(qi)流(liu)中一部分(fen)粗大顆粒(li)在動和慣(guan)性(xing)力作用下(xia)沉降(jiang)在灰(hui)斗;粒(li)度(du)細(xi)、密(mi)度(du)小的(de)塵粒(li)進(jin)(jin)入濾(lv)塵室后,通過布朗擴散和篩濾(lv)等(deng)組(zu)合效應(ying),使粉塵沉積在濾(lv)料表面上,凈化后的(de)氣(qi)(qi)(qi)體進(jin)(jin)入凈氣(qi)(qi)(qi)室由排氣(qi)(qi)(qi)管(guan)經風機排出。
濾(lv)筒式除塵(chen)器的阻(zu)力(li)隨濾(lv)料(liao)表面(mian)粉塵(chen)層厚(hou)度的增加而增大。阻(zu)力(li)達到(dao)某(mou)一(yi)(yi)規(gui)定值時進(jin)行(xing)清灰(hui)。此時PLC程序控制脈(mo)沖(chong)閥(fa)的啟閉,首先一(yi)(yi)分(fen)室提(ti)升閥(fa)關閉,將過濾(lv)氣流截斷,然后(hou)電(dian)磁脈(mo)沖(chong)閥(fa)開(kai)啟,壓(ya)縮空氣以及短的時間在上箱體內(nei)迅(xun)速膨脹,涌入濾(lv)筒,使(shi)濾(lv)筒膨脹變形產生振動,并(bing)在逆向氣流沖(chong)刷的作用下,附著(zhu)在濾(lv)袋外表面(mian)上的粉塵(chen)被剝離(li)落入灰(hui)斗(dou)中。清灰(hui)完畢(bi)后(hou),電(dian)磁脈(mo)沖(chong)閥(fa)關閉,提(ti)升閥(fa)打開(kai),該室又恢復過濾(lv)狀(zhuang)態。清灰(hui)各(ge)室依(yi)次進(jin)行(xing),從(cong)一(yi)(yi)室清灰(hui)開(kai)始至(zhi)下一(yi)(yi)次清灰(hui)開(kai)始為一(yi)(yi)個清灰(hui)周期。脫落的粉塵(chen)掉入灰(hui)斗(dou)內(nei)通過缷灰(hui)閥(fa)排(pai)出。
在(zai)此過(guo)程(cheng)中必須定期對濾筒(tong)進(jin)行(xing)更(geng)(geng)換(huan)和清洗,以確保(bao)過(guo)濾效果和精度(du),因為在(zai)過(guo)濾過(guo)程(cheng)中粉塵除了被阻隔外還有(you)部分會沉(chen)積(ji)于濾料表面,增大阻力,所以一般的(de)正確更(geng)(geng)換(huan)時(shi)間是三(san)至五個月(yue)!