除(chu)(chu)塵(chen)(chen)器(qi)(qi)的(de)(de)(de)工作好壞,不僅直接(jie)影響到除(chu)(chu)塵(chen)(chen)系(xi)統的(de)(de)(de)可靠運(yun)行(xing),還關系(xi)到生產系(xi)統的(de)(de)(de)正(zheng)常運(yun)行(xing)、車間廠區(qu)和(he)周(zhou)邊(bian)居民的(de)(de)(de)環(huan)境衛生、風(feng)機(ji)葉(xie)片的(de)(de)(de)磨損和(he)壽命(ming),同時(shi)還涉及有經濟(ji)價值物料的(de)(de)(de)回收利用(yong)(yong)問題。因此,必須正(zheng)確地(di)設計、選擇(ze)與使用(yong)(yong)除(chu)(chu)塵(chen)(chen)器(qi)(qi)。選擇(ze)除(chu)(chu)塵(chen)(chen)器(qi)(qi)時(shi)必須全(quan)面(mian)考慮(lv)一次(ci)投(tou)資和(he)運(yun)行(xing)費用(yong)(yong),如除(chu)(chu)塵(chen)(chen)效率、壓力損失、可靠性、一次(ci)投(tou)資、占地(di)面(mian)積、維修管理等因素(su),根(gen)據煙塵(chen)(chen)的(de)(de)(de)理化(hua)性質、特(te)點和(he)生產工藝的(de)(de)(de)要(yao)求,針對性地(di)選擇(ze)除(chu)(chu)塵(chen)(chen)器(qi)(qi)。
1.根據除塵效率的要求
所選除塵器必須滿(man)足排放標準的要求(qiu)。
不(bu)同的(de)除(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)具有不(bu)同的(de)除(chu)(chu)(chu)(chu)塵(chen)(chen)效率(lv)。對(dui)于運(yun)行(xing)狀(zhuang)況(kuang)不(bu)穩定或波(bo)動較大(da)的(de)除(chu)(chu)(chu)(chu)塵(chen)(chen)系統(tong),要注意煙氣(qi)處理(li)量變化對(dui)除(chu)(chu)(chu)(chu)塵(chen)(chen)效率(lv)的(de)影(ying)響。正(zheng)常運(yun)行(xing)時,除(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)的(de)效率(lv)高低排序是:袋式(shi)除(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)、電除(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)及(ji)文丘里除(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)、水膜(mo)旋風除(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)、旋風除(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)、慣性除(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)、重力除(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)
2.根據(ju)氣體性質(zhi)
選擇除(chu)(chu)塵器(qi)(qi)時(shi),必須考慮(lv)氣體(ti)的(de)(de)風(feng)量、溫(wen)度、成分、濕度等因素(su)。電(dian)除(chu)(chu)塵器(qi)(qi)適合(he)于(yu)大(da)風(feng)量、溫(wen)度<400℃的(de)(de)煙氣凈(jing)(jing)(jing)化;袋式(shi)除(chu)(chu)塵器(qi)(qi)適合(he)于(yu)溫(wen)度<260℃的(de)(de)煙氣凈(jing)(jing)(jing)化,不受(shou)煙氣量大(da)小的(de)(de)限(xian)制,當(dang)溫(wen)度≥260℃時(shi),煙氣應冷卻(que)降溫(wen)后(hou)方可使用袋式(shi)除(chu)(chu)塵器(qi)(qi);袋式(shi)除(chu)(chu)塵器(qi)(qi)不宜處(chu)理高(gao)濕度和含油污的(de)(de)煙氣凈(jing)(jing)(jing)化;易燃(ran)易爆(bao)的(de)(de)氣體(ti)凈(jing)(jing)(jing)化(如煤氣)適合(he)于(yu)濕式(shi)除(chu)(chu)塵器(qi)(qi);旋(xuan)風(feng)除(chu)(chu)塵器(qi)(qi)的(de)(de)處(chu)理風(feng)量有限(xian),當(dang)風(feng)量較大(da)時(shi),可采用多臺除(chu)(chu)塵器(qi)(qi)并聯的(de)(de)方式(shi);當(dang)需要同時(shi)除(chu)(chu)塵和凈(jing)(jing)(jing)化有害氣體(ti)時(shi),可考慮(lv)采用噴(pen)淋塔(ta)和旋(xuan)風(feng)水膜除(chu)(chu)塵器(qi)(qi)。< p=“”>
3.根(gen)據粉塵性質
粉(fen)塵(chen)(chen)(chen)(chen)(chen)性(xing)(xing)(xing)(xing)質包括比電(dian)(dian)阻、粒度(du)(du)、真密度(du)(du)、瓢性(xing)(xing)(xing)(xing)、憎水(shui)(shui)(shui)性(xing)(xing)(xing)(xing)和(he)(he)水(shui)(shui)(shui)硬性(xing)(xing)(xing)(xing)、可(ke)燃、爆炸(zha)等。比電(dian)(dian)阻過(guo)大或(huo)過(guo)小的(de)(de)(de)粉(fen)塵(chen)(chen)(chen)(chen)(chen)不(bu)宜(yi)采(cai)用電(dian)(dian)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器,袋(dai)(dai)式(shi)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器不(bu)受粉(fen)塵(chen)(chen)(chen)(chen)(chen)比電(dian)(dian)阻的(de)(de)(de)影(ying)響(xiang);粉(fen)塵(chen)(chen)(chen)(chen)(chen)的(de)(de)(de)濃度(du)(du)和(he)(he)粒度(du)(du)對(dui)電(dian)(dian)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器效(xiao)率的(de)(de)(de)影(ying)響(xiang)較(jiao)(jiao)為(wei)顯(xian)(xian)著,但對(dui)袋(dai)(dai)式(shi)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器的(de)(de)(de)影(ying)響(xiang)不(bu)顯(xian)(xian)著;當氣體的(de)(de)(de)含塵(chen)(chen)(chen)(chen)(chen)濃度(du)(du)較(jiao)(jiao)高時,電(dian)(dian)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器前(qian)宜(yi)設置預除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)裝置;袋(dai)(dai)式(shi)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器的(de)(de)(de)型式(shi)、清灰方式(shi)和(he)(he)過(guo)濾風(feng)速取決于粉(fen)塵(chen)(chen)(chen)(chen)(chen)的(de)(de)(de)性(xing)(xing)(xing)(xing)質(粒徑、瓢性(xing)(xing)(xing)(xing));濕式(shi)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器不(bu)適合于凈(jing)化(hua)(hua)憎水(shui)(shui)(shui)性(xing)(xing)(xing)(xing)和(he)(he)水(shui)(shui)(shui)硬性(xing)(xing)(xing)(xing)的(de)(de)(de)粉(fen)塵(chen)(chen)(chen)(chen)(chen):粉(fen)塵(chen)(chen)(chen)(chen)(chen)的(de)(de)(de)真密度(du)(du)對(dui)重(zhong)力除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器、慣性(xing)(xing)(xing)(xing)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器和(he)(he)旋風(feng)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器的(de)(de)(de)影(ying)響(xiang)顯(xian)(xian)著;對(dui)于新附性(xing)(xing)(xing)(xing)大的(de)(de)(de)粉(fen)塵(chen)(chen)(chen)(chen)(chen),易(yi)導致除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器工作面貓結或(huo)堵(du)塞(sai),因此,不(bu)宜(yi)采(cai)用干法除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen);粉(fen)塵(chen)(chen)(chen)(chen)(chen)凈(jing)化(hua)(hua)遇水(shui)(shui)(shui)后,能產(chan)生可(ke)燃或(huo)有爆炸(zha)危險(xian)的(de)(de)(de)混(hun)合物(wu)時,不(bu)得采(cai)用濕式(shi)除(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)器。
4.根據壓力(li)損失與能(neng)耗
袋式(shi)除塵器的(de)阻力比電除塵器的(de)阻力大,但(dan)從除塵器整體能(neng)耗來對(dui)比,兩者能(neng)耗相差(cha)不(bu)大。
5.根據設備投(tou)資和運(yun)行費(fei)用
6.節水與防凍的要求
水資源缺乏的地區(qu)(qu)不(bu)適合(he)采用濕(shi)式除(chu)塵(chen)器;北方地區(qu)(qu)存在(zai)冬(dong)季凍結(jie)的問題,盡可(ke)能(neng)不(bu)使用濕(shi)式除(chu)塵(chen)器。
7.粉(fen)塵和氣體回(hui)收利用的要求
粉塵具有(you)回收(shou)價值時(shi)(shi),宜采(cai)用(yong)干(gan)法(fa)除(chu)塵;當粉塵具有(you)很高的(de)回收(shou)價值時(shi)(shi),宜采(cai)用(yong)袋式(shi)除(chu)塵器;當凈(jing)化后的(de)氣(qi)體(ti)需要(yao)回收(shou)利(li)用(yong)或凈(jing)化后的(de)空氣(qi)需要(yao)再循環利(li)用(yong)時(shi)(shi),宜采(cai)用(yong)高效袋式(shi)除(chu)塵器。