濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除塵(chen)器(qi)(qi)以(yi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)作為(wei)過濾(lv)(lv)(lv)(lv)元件所組成(cheng)或采用脈沖噴吹的除塵(chen)器(qi)(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除塵(chen)器(qi)(qi)按安裝方式(shi)分(fen),可以(yi)分(fen)為(wei)斜插式(shi),側裝式(shi),吊裝式(shi),上裝式(shi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除塵(chen)器(qi)(qi)按濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)材料分(fen),可以(yi)分(fen)為(wei)長纖維聚酯(zhi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除塵(chen)器(qi)(qi),復合纖維濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除塵(chen)器(qi)(qi),防靜(jing)電(dian)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除塵(chen)器(qi)(qi),阻(zu)燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除塵(chen)器(qi)(qi),覆膜濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除塵(chen)器(qi)(qi),納(na)米濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除塵(chen)器(qi)(qi)等。
濾(lv)(lv)(lv)筒(tong)式除塵(chen)器(qi)(qi)(qi)早在20世(shi)紀70年(nian)(nian)代就已經(jing)在日本(ben)和(he)(he)歐美(mei)一些(xie)國(guo)家(jia)出現,具(ju)有(you)體積(ji)小,效率高,投資省,易(yi)維護等(deng)優點(dian),但因其設(she)(she)備(bei)(bei)容量(liang)小,難組合成(cheng)大風量(liang)設(she)(she)備(bei)(bei),過濾(lv)(lv)(lv)風速偏低(di),應用(yong)范圍(wei)窄(zhai),僅在糧食、焊接等(deng)行(xing)業應用(yong),所以多年(nian)(nian)來未能大量(liang)推(tui)廣。近(jin)年(nian)(nian)來,隨著新(xin)技術、新(xin)材(cai)料(liao)不斷地發展,以日本(ben),美(mei)國(guo)的公司為代表,對除塵(chen)器(qi)(qi)(qi)的結構和(he)(he)濾(lv)(lv)(lv)料(liao)進行(xing)了改進,使得(de)濾(lv)(lv)(lv)筒(tong)除塵(chen)器(qi)(qi)(qi)廣泛(fan)地應用(yong)于水泥、鋼鐵(tie)、電力(li)、食品(pin)、冶(ye)金(jin)、化工(gong)(gong)等(deng)工(gong)(gong)業領域,整體容量(liang)增加數倍,成(cheng)為過濾(lv)(lv)(lv)面(mian)積(ji)>2000m2大型(xing)除塵(chen)器(qi)(qi)(qi)(GB6719-86類),是(shi)解(jie)決傳統除塵(chen)器(qi)(qi)(qi)對超(chao)細(xi)粉塵(chen)收集難、過濾(lv)(lv)(lv)風速高、清灰效果差(cha)、濾(lv)(lv)(lv)袋(dai)易(yi)磨損破漏(lou)、運行(xing)成(cheng)本(ben)高的上好方(fang)案,和(he)(he)市場上現有(you)各種(zhong)袋(dai)式、靜電除塵(chen)器(qi)(qi)(qi)相比具(ju)有(you)有(you)效過濾(lv)(lv)(lv)面(mian)積(ji)大、壓差(cha)低(di)、低(di)排放(fang)、體積(ji)小、使用(yong)壽命長等(deng)特點(dian),成(cheng)為工(gong)(gong)業除塵(chen)器(qi)(qi)(qi)發展的新(xin)方(fang)向。
濾筒(tong)式(shi)除(chu)(chu)塵(chen)器的結構(gou)是由進風管、排(pai)風管、箱體、灰斗、清灰裝(zhuang)置、導(dao)流裝(zhuang)置、氣流分流分布(bu)板、濾筒(tong)及(ji)電控裝(zhuang)置組成,類(lei)似氣箱脈(mo)沖袋除(chu)(chu)塵(chen)結構(gou)。
濾筒在除塵器(qi)中的布(bu)(bu)置(zhi)很重要,既可以(yi)垂直布(bu)(bu)置(zhi)在箱體花(hua)板(ban)上(shang)(shang),也可以(yi)傾(qing)斜布(bu)(bu)置(zhi) 在花(hua)板(ban)上(shang)(shang),從清(qing)灰(hui)效果看,垂直布(bu)(bu)置(zhi)較為(wei)合理。花(hua)板(ban)下部(bu)為(wei)過(guo)濾室(shi),上(shang)(shang)部(bu)為(wei)氣箱脈(mo)沖(chong)室(shi)。在除塵器(qi)入口處裝有氣流分布(bu)(bu)板(ban)。
含塵氣(qi)體進(jin)入(ru)除(chu)塵器灰(hui)斗后,由于氣(qi)流(liu)(liu)斷面(mian)突然(ran)擴(kuo)大及氣(qi)流(liu)(liu)分(fen)布(bu)板作(zuo)用,氣(qi)流(liu)(liu)中一部分(fen)粗大顆(ke)粒(li)在動(dong)和慣性(xing)力作(zuo)用下沉(chen)降在灰(hui)斗;粒(li)度(du)(du)細、密度(du)(du)小的塵粒(li)進(jin)入(ru)濾塵室后,通過布(bu)朗擴(kuo)散(san)和篩濾等(deng)組合(he)效應,使粉(fen)塵沉(chen)積在濾料表面(mian)上,凈化后的氣(qi)體進(jin)入(ru)凈氣(qi)室由排氣(qi)管經風機排出。
濾筒(tong)式除(chu)塵器的(de)阻力(li)隨濾料表面粉(fen)塵層厚度(du)的(de)增(zeng)加而增(zeng)大。阻力(li)達到某(mou)一規定值時進行(xing)(xing)清(qing)灰。此(ci)時PLC程序控制脈(mo)沖(chong)(chong)閥(fa)(fa)的(de)啟閉(bi),首先一分室提升(sheng)閥(fa)(fa)關閉(bi),將過濾氣流(liu)截斷,然(ran)后(hou)(hou)電磁(ci)脈(mo)沖(chong)(chong)閥(fa)(fa)開啟,壓縮空氣以及(ji)短的(de)時間在(zai)上箱體內迅速膨(peng)脹,涌入濾筒(tong),使濾筒(tong)膨(peng)脹變形產生振(zhen)動,并在(zai)逆(ni)向(xiang)氣流(liu)沖(chong)(chong)刷的(de)作(zuo)用下,附著在(zai)濾袋外(wai)表面上的(de)粉(fen)塵被剝離落(luo)入灰斗(dou)中。清(qing)灰完(wan)畢后(hou)(hou),電磁(ci)脈(mo)沖(chong)(chong)閥(fa)(fa)關閉(bi),提升(sheng)閥(fa)(fa)打開,該(gai)室又(you)恢復過濾狀態。清(qing)灰各室依次(ci)(ci)進行(xing)(xing),從一室清(qing)灰開始至下一次(ci)(ci)清(qing)灰開始為一個清(qing)灰周期。脫落(luo)的(de)粉(fen)塵掉入灰斗(dou)內通過缷灰閥(fa)(fa)排(pai)出。
在(zai)此過(guo)程中必須定期對濾筒進行(xing)更換(huan)和清洗(xi),以(yi)確(que)保過(guo)濾效果和精度(du),因為在(zai)過(guo)濾過(guo)程中粉塵除了被阻隔外還有(you)部分會沉積(ji)于濾料(liao)表面,增大(da)阻力,所以(yi)一般(ban)的正確(que)更換(huan)時間(jian)是三至五個月!