濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器以濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)作為(wei)過濾(lv)(lv)(lv)(lv)元(yuan)件所組成(cheng)或采用脈(mo)沖噴(pen)吹的除(chu)(chu)塵(chen)(chen)(chen)(chen)器。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器按(an)安裝(zhuang)(zhuang)方式(shi)分(fen),可(ke)(ke)以分(fen)為(wei)斜(xie)插(cha)式(shi),側(ce)裝(zhuang)(zhuang)式(shi),吊裝(zhuang)(zhuang)式(shi),上裝(zhuang)(zhuang)式(shi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器按(an)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)材料分(fen),可(ke)(ke)以分(fen)為(wei)長纖維(wei)聚酯濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,復合(he)纖維(wei)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,防靜電濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,阻燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,覆膜濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,納米濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器等(deng)。
濾(lv)(lv)筒(tong)式除塵(chen)(chen)器早在(zai)20世紀(ji)70年代就已經在(zai)日本和歐(ou)美一些國家出現(xian),具(ju)有(you)(you)體積(ji)(ji)小,效(xiao)率高,投資省,易維護等(deng)(deng)(deng)(deng)優點(dian),但因其設(she)備容(rong)量(liang)小,難組合成(cheng)(cheng)大風量(liang)設(she)備,過濾(lv)(lv)風速偏低(di),應用(yong)范圍窄(zhai),僅在(zai)糧(liang)食、焊(han)接等(deng)(deng)(deng)(deng)行(xing)業應用(yong),所以(yi)多(duo)年來未能(neng)大量(liang)推(tui)廣(guang)(guang)。近年來,隨(sui)著新技術、新材料不斷(duan)地發(fa)展,以(yi)日本,美國的(de)(de)公司為(wei)代表,對除塵(chen)(chen)器的(de)(de)結構和濾(lv)(lv)料進行(xing)了(le)改(gai)進,使(shi)得濾(lv)(lv)筒(tong)除塵(chen)(chen)器廣(guang)(guang)泛地應用(yong)于水泥、鋼鐵(tie)、電力、食品、冶(ye)金(jin)、化工(gong)等(deng)(deng)(deng)(deng)工(gong)業領(ling)域,整體容(rong)量(liang)增加數倍,成(cheng)(cheng)為(wei)過濾(lv)(lv)面積(ji)(ji)>2000m2大型除塵(chen)(chen)器(GB6719-86類),是解決傳(chuan)統(tong)除塵(chen)(chen)器對超(chao)細粉塵(chen)(chen)收集難、過濾(lv)(lv)風速高、清灰效(xiao)果差、濾(lv)(lv)袋(dai)易磨損破漏、運行(xing)成(cheng)(cheng)本高的(de)(de)上好方(fang)案,和市場上現(xian)有(you)(you)各(ge)種(zhong)袋(dai)式、靜電除塵(chen)(chen)器相比(bi)具(ju)有(you)(you)有(you)(you)效(xiao)過濾(lv)(lv)面積(ji)(ji)大、壓差低(di)、低(di)排(pai)放、體積(ji)(ji)小、使(shi)用(yong)壽命長等(deng)(deng)(deng)(deng)特點(dian),成(cheng)(cheng)為(wei)工(gong)業除塵(chen)(chen)器發(fa)展的(de)(de)新方(fang)向。
濾筒式除(chu)塵器的結構(gou)是由(you)進風管、排風管、箱體、灰斗(dou)、清灰裝置、導(dao)流裝置、氣流分(fen)流分(fen)布(bu)板(ban)、濾筒及電控裝置組成(cheng),類似氣箱脈沖(chong)袋除(chu)塵結構(gou)。
濾(lv)筒在(zai)除塵(chen)器中(zhong)的(de)布(bu)(bu)(bu)置很重要(yao),既可以垂直布(bu)(bu)(bu)置在(zai)箱(xiang)體花板(ban)上,也(ye)可以傾斜布(bu)(bu)(bu)置 在(zai)花板(ban)上,從清灰(hui)效果(guo)看,垂直布(bu)(bu)(bu)置較為(wei)合理。花板(ban)下部為(wei)過(guo)濾(lv)室,上部為(wei)氣箱(xiang)脈沖(chong)室。在(zai)除塵(chen)器入(ru)口(kou)處(chu)裝(zhuang)有氣流分布(bu)(bu)(bu)板(ban)。
含塵(chen)氣體進入(ru)除(chu)塵(chen)器灰斗(dou)后(hou),由于氣流(liu)斷面(mian)突然擴(kuo)大(da)及氣流(liu)分(fen)(fen)布(bu)板作(zuo)用(yong),氣流(liu)中一部分(fen)(fen)粗大(da)顆粒(li)(li)在(zai)動和(he)慣性力作(zuo)用(yong)下沉降(jiang)在(zai)灰斗(dou);粒(li)(li)度細、密度小(xiao)的(de)塵(chen)粒(li)(li)進入(ru)濾(lv)塵(chen)室后(hou),通(tong)過布(bu)朗擴(kuo)散和(he)篩濾(lv)等組合效應,使粉(fen)塵(chen)沉積在(zai)濾(lv)料表面(mian)上,凈(jing)化(hua)后(hou)的(de)氣體進入(ru)凈(jing)氣室由排氣管經風機(ji)排出。
濾(lv)筒(tong)式除塵器的阻力隨濾(lv)料表面粉(fen)(fen)塵層厚度(du)的增加而增大。阻力達到某一(yi)規定(ding)值時進行清(qing)灰(hui)(hui)(hui)。此時PLC程序控制脈沖(chong)閥(fa)(fa)(fa)的啟(qi)閉,首先一(yi)分室提升(sheng)閥(fa)(fa)(fa)關(guan)閉,將過(guo)濾(lv)氣(qi)流截斷,然后電(dian)磁(ci)脈沖(chong)閥(fa)(fa)(fa)開啟(qi),壓縮空(kong)氣(qi)以及短的時間在(zai)上(shang)箱體內(nei)迅速膨(peng)(peng)脹,涌入濾(lv)筒(tong),使濾(lv)筒(tong)膨(peng)(peng)脹變(bian)形(xing)產生振動,并(bing)在(zai)逆向氣(qi)流沖(chong)刷的作用下,附(fu)著在(zai)濾(lv)袋外(wai)表面上(shang)的粉(fen)(fen)塵被剝離(li)落入灰(hui)(hui)(hui)斗中。清(qing)灰(hui)(hui)(hui)完畢后,電(dian)磁(ci)脈沖(chong)閥(fa)(fa)(fa)關(guan)閉,提升(sheng)閥(fa)(fa)(fa)打開,該(gai)室又恢復(fu)過(guo)濾(lv)狀態。清(qing)灰(hui)(hui)(hui)各室依次進行,從一(yi)室清(qing)灰(hui)(hui)(hui)開始(shi)至(zhi)下一(yi)次清(qing)灰(hui)(hui)(hui)開始(shi)為一(yi)個清(qing)灰(hui)(hui)(hui)周(zhou)期。脫落的粉(fen)(fen)塵掉入灰(hui)(hui)(hui)斗內(nei)通過(guo)缷(xie)灰(hui)(hui)(hui)閥(fa)(fa)(fa)排(pai)出。
在(zai)此過程(cheng)中必須(xu)定期對濾筒進行更換(huan)和(he)清(qing)洗,以確保過濾效果和(he)精度,因為在(zai)過濾過程(cheng)中粉塵(chen)除了(le)被阻隔(ge)外還有部(bu)分會沉積(ji)于(yu)濾料表面,增大阻力,所以一般的(de)正確更換(huan)時間是三至(zhi)五(wu)個月!