濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)以(yi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)作為過濾(lv)(lv)(lv)(lv)元件所組(zu)成或采(cai)用脈沖噴吹的除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)按安裝方式分,可(ke)以(yi)分為斜插式,側裝式,吊裝式,上裝式。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)按濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)材料分,可(ke)以(yi)分為長纖維聚酯(zhi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),復合纖維濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),防靜電(dian)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),阻燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),覆膜濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),納米(mi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)等。
濾(lv)筒式除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器早在20世紀70年(nian)代就已經在日(ri)(ri)本和歐美一(yi)些國家(jia)出(chu)現(xian),具有(you)體(ti)積小(xiao)(xiao),效(xiao)率高,投資省,易維護等優點(dian),但因(yin)其設(she)備容(rong)量小(xiao)(xiao),難(nan)(nan)組合成(cheng)大風量設(she)備,過(guo)濾(lv)風速偏低(di),應(ying)用(yong)范圍窄,僅在糧食(shi)(shi)、焊接等行業(ye)應(ying)用(yong),所以多年(nian)來(lai)未能大量推廣。近(jin)年(nian)來(lai),隨著新技術、新材料(liao)不斷地(di)發展,以日(ri)(ri)本,美國的公司(si)為(wei)代表,對除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器的結構和濾(lv)料(liao)進行了(le)改進,使得濾(lv)筒除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器廣泛地(di)應(ying)用(yong)于水泥、鋼鐵、電力(li)、食(shi)(shi)品、冶(ye)金(jin)、化工(gong)(gong)等工(gong)(gong)業(ye)領域,整體(ti)容(rong)量增(zeng)加數倍,成(cheng)為(wei)過(guo)濾(lv)面積>2000m2大型除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器(GB6719-86類),是解決(jue)傳統除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器對超細粉塵(chen)(chen)(chen)收集難(nan)(nan)、過(guo)濾(lv)風速高、清(qing)灰效(xiao)果(guo)差、濾(lv)袋易磨損破漏、運行成(cheng)本高的上好方(fang)案,和市(shi)場上現(xian)有(you)各種(zhong)袋式、靜電除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器相比具有(you)有(you)效(xiao)過(guo)濾(lv)面積大、壓(ya)差低(di)、低(di)排放、體(ti)積小(xiao)(xiao)、使用(yong)壽命長等特(te)點(dian),成(cheng)為(wei)工(gong)(gong)業(ye)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)器發展的新方(fang)向。
濾筒式除塵器的(de)結構(gou)是由進風(feng)管、排(pai)風(feng)管、箱體、灰(hui)斗(dou)、清(qing)灰(hui)裝置(zhi)、導(dao)流(liu)裝置(zhi)、氣(qi)流(liu)分(fen)流(liu)分(fen)布板、濾筒及電(dian)控(kong)裝置(zhi)組(zu)成,類似(si)氣(qi)箱脈沖袋(dai)除塵結構(gou)。
濾(lv)筒在(zai)除(chu)塵器(qi)中的布(bu)(bu)(bu)置(zhi)很重要,既可以垂(chui)直布(bu)(bu)(bu)置(zhi)在(zai)箱(xiang)體(ti)花板上,也可以傾斜布(bu)(bu)(bu)置(zhi) 在(zai)花板上,從清灰(hui)效果看,垂(chui)直布(bu)(bu)(bu)置(zhi)較為合理。花板下部為過濾(lv)室,上部為氣箱(xiang)脈沖室。在(zai)除(chu)塵器(qi)入(ru)口(kou)處(chu)裝有(you)氣流分布(bu)(bu)(bu)板。
含(han)塵(chen)(chen)氣體進入(ru)除(chu)塵(chen)(chen)器灰(hui)斗后,由于氣流(liu)斷面(mian)突然(ran)擴大及氣流(liu)分布板作用,氣流(liu)中一部分粗大顆(ke)粒在動(dong)和(he)慣性(xing)力作用下沉降在灰(hui)斗;粒度細(xi)、密度小的塵(chen)(chen)粒進入(ru)濾塵(chen)(chen)室后,通過布朗擴散和(he)篩濾等(deng)組合效應,使粉塵(chen)(chen)沉積(ji)在濾料(liao)表面(mian)上,凈(jing)化(hua)后的氣體進入(ru)凈(jing)氣室由排氣管(guan)經(jing)風機排出。
濾(lv)筒(tong)(tong)式除塵(chen)(chen)器的阻力(li)隨濾(lv)料表面(mian)粉塵(chen)(chen)層(ceng)厚度的增(zeng)加而增(zeng)大。阻力(li)達到(dao)某一(yi)(yi)規定值時(shi)進行(xing)清灰。此時(shi)PLC程序控制脈沖閥(fa)(fa)(fa)的啟(qi)閉,首先一(yi)(yi)分室提(ti)升閥(fa)(fa)(fa)關閉,將過(guo)濾(lv)氣流截斷,然后電磁脈沖閥(fa)(fa)(fa)開(kai)(kai)啟(qi),壓(ya)縮空氣以及短的時(shi)間在(zai)上(shang)箱體內(nei)迅速膨脹,涌入濾(lv)筒(tong)(tong),使(shi)濾(lv)筒(tong)(tong)膨脹變形產(chan)生振動,并在(zai)逆向氣流沖刷的作用下(xia),附著在(zai)濾(lv)袋外(wai)表面(mian)上(shang)的粉塵(chen)(chen)被剝(bo)離落入灰斗中(zhong)。清灰完(wan)畢后,電磁脈沖閥(fa)(fa)(fa)關閉,提(ti)升閥(fa)(fa)(fa)打開(kai)(kai),該(gai)室又恢(hui)復過(guo)濾(lv)狀態(tai)。清灰各室依次進行(xing),從一(yi)(yi)室清灰開(kai)(kai)始至下(xia)一(yi)(yi)次清灰開(kai)(kai)始為(wei)一(yi)(yi)個清灰周期。脫落的粉塵(chen)(chen)掉(diao)入灰斗內(nei)通過(guo)缷灰閥(fa)(fa)(fa)排出。
在此過程(cheng)中(zhong)必須定期對濾(lv)(lv)(lv)(lv)筒進(jin)行更換和(he)清洗,以確保過濾(lv)(lv)(lv)(lv)效(xiao)果和(he)精度,因(yin)為在過濾(lv)(lv)(lv)(lv)過程(cheng)中(zhong)粉塵除(chu)了(le)被阻隔外還(huan)有部分會(hui)沉積于濾(lv)(lv)(lv)(lv)料表面,增大阻力,所以一般的正(zheng)確更換時間是三至五個月(yue)!