濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)以濾(lv)(lv)筒(tong)(tong)(tong)作為(wei)過(guo)濾(lv)(lv)元件所組成(cheng)或采用脈沖噴(pen)吹的除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)。 濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)按(an)安裝(zhuang)(zhuang)方(fang)式(shi)分(fen)(fen),可(ke)以分(fen)(fen)為(wei)斜插式(shi),側(ce)裝(zhuang)(zhuang)式(shi),吊裝(zhuang)(zhuang)式(shi),上(shang)裝(zhuang)(zhuang)式(shi)。 濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)按(an)濾(lv)(lv)筒(tong)(tong)(tong)材(cai)料分(fen)(fen),可(ke)以分(fen)(fen)為(wei)長纖維聚酯濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi),復合纖維濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi),防靜電(dian)濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi),阻燃(ran)濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi),覆膜濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi),納米濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)等。
濾筒式(shi)除(chu)塵(chen)器(qi)(qi)(qi)早在20世紀70年(nian)代就已(yi)經在日(ri)本和歐美一些國家出現(xian),具有體(ti)積(ji)小(xiao),效(xiao)(xiao)率高(gao),投資(zi)省,易維護等優點,但因(yin)其設備容量(liang)小(xiao),難組合成大風量(liang)設備,過(guo)(guo)濾風速偏低,應(ying)(ying)用范(fan)圍(wei)窄(zhai),僅在糧食、焊(han)接等行(xing)業(ye)應(ying)(ying)用,所以(yi)多(duo)年(nian)來未能大量(liang)推廣(guang)。近年(nian)來,隨(sui)著(zhu)新(xin)技(ji)術、新(xin)材料(liao)不斷地發(fa)展,以(yi)日(ri)本,美國的公司為代表,對除(chu)塵(chen)器(qi)(qi)(qi)的結構和濾料(liao)進(jin)行(xing)了改進(jin),使得(de)濾筒除(chu)塵(chen)器(qi)(qi)(qi)廣(guang)泛地應(ying)(ying)用于水泥、鋼(gang)鐵、電(dian)力、食品、冶金(jin)、化工等工業(ye)領(ling)域,整(zheng)體(ti)容量(liang)增加(jia)數(shu)倍,成為過(guo)(guo)濾面積(ji)>2000m2大型除(chu)塵(chen)器(qi)(qi)(qi)(GB6719-86類),是(shi)解決傳統(tong)除(chu)塵(chen)器(qi)(qi)(qi)對超細粉塵(chen)收集難、過(guo)(guo)濾風速高(gao)、清灰(hui)效(xiao)(xiao)果差、濾袋(dai)易磨損破漏、運行(xing)成本高(gao)的上好(hao)方案(an),和市場(chang)上現(xian)有各種袋(dai)式(shi)、靜電(dian)除(chu)塵(chen)器(qi)(qi)(qi)相(xiang)比具有有效(xiao)(xiao)過(guo)(guo)濾面積(ji)大、壓差低、低排放、體(ti)積(ji)小(xiao)、使用壽(shou)命長(chang)等特點,成為工業(ye)除(chu)塵(chen)器(qi)(qi)(qi)發(fa)展的新(xin)方向。
濾(lv)筒式除塵(chen)(chen)器的結構(gou)(gou)是由進風管(guan)、排風管(guan)、箱體、灰斗、清灰裝(zhuang)置、導流裝(zhuang)置、氣流分流分布板、濾(lv)筒及電控裝(zhuang)置組成,類似氣箱脈沖(chong)袋除塵(chen)(chen)結構(gou)(gou)。
濾筒在(zai)除塵器中的布(bu)置很重要,既可以垂(chui)(chui)直布(bu)置在(zai)箱(xiang)體花板(ban)上,也可以傾斜布(bu)置 在(zai)花板(ban)上,從清(qing)灰效果看,垂(chui)(chui)直布(bu)置較為(wei)合理。花板(ban)下部(bu)為(wei)過濾室,上部(bu)為(wei)氣(qi)箱(xiang)脈沖室。在(zai)除塵器入口處(chu)裝有(you)氣(qi)流分布(bu)板(ban)。
含塵氣(qi)(qi)體進入(ru)除塵器(qi)灰(hui)斗(dou)后(hou),由于氣(qi)(qi)流(liu)(liu)斷面突然擴大及氣(qi)(qi)流(liu)(liu)分布板作用,氣(qi)(qi)流(liu)(liu)中一(yi)部分粗大顆粒(li)(li)在動(dong)和慣性力(li)作用下沉降在灰(hui)斗(dou);粒(li)(li)度細、密(mi)度小的塵粒(li)(li)進入(ru)濾(lv)(lv)塵室(shi)后(hou),通過布朗擴散和篩濾(lv)(lv)等(deng)組合(he)效應,使粉(fen)塵沉積在濾(lv)(lv)料表(biao)面上,凈化后(hou)的氣(qi)(qi)體進入(ru)凈氣(qi)(qi)室(shi)由排氣(qi)(qi)管經風機排出(chu)。
濾(lv)筒(tong)式除塵(chen)(chen)器的(de)阻力隨濾(lv)料表面粉(fen)(fen)塵(chen)(chen)層厚度的(de)增加而(er)增大。阻力達(da)到某(mou)一(yi)規定值時進行清(qing)(qing)(qing)灰(hui)(hui)。此(ci)時PLC程序(xu)控制脈沖閥(fa)的(de)啟閉,首先一(yi)分室提(ti)升閥(fa)關閉,將(jiang)過濾(lv)氣(qi)流截(jie)斷,然后電磁脈沖閥(fa)開啟,壓縮(suo)空氣(qi)以及短(duan)的(de)時間在上箱(xiang)體內迅速膨脹(zhang),涌入(ru)(ru)濾(lv)筒(tong),使濾(lv)筒(tong)膨脹(zhang)變形產生振動,并在逆向氣(qi)流沖刷的(de)作用下(xia),附著在濾(lv)袋外表面上的(de)粉(fen)(fen)塵(chen)(chen)被剝離落入(ru)(ru)灰(hui)(hui)斗中。清(qing)(qing)(qing)灰(hui)(hui)完畢(bi)后,電磁脈沖閥(fa)關閉,提(ti)升閥(fa)打開,該室又(you)恢復過濾(lv)狀態(tai)。清(qing)(qing)(qing)灰(hui)(hui)各室依次進行,從(cong)一(yi)室清(qing)(qing)(qing)灰(hui)(hui)開始至下(xia)一(yi)次清(qing)(qing)(qing)灰(hui)(hui)開始為一(yi)個(ge)清(qing)(qing)(qing)灰(hui)(hui)周期。脫(tuo)落的(de)粉(fen)(fen)塵(chen)(chen)掉入(ru)(ru)灰(hui)(hui)斗內通過缷灰(hui)(hui)閥(fa)排出。
在此(ci)過程(cheng)中必(bi)須定(ding)期對濾(lv)筒進行更(geng)換和(he)清洗,以(yi)確(que)保過濾(lv)效果和(he)精度(du),因為在過濾(lv)過程(cheng)中粉塵(chen)除(chu)了被阻隔外還(huan)有部分(fen)會(hui)沉積于(yu)濾(lv)料表面,增大阻力,所以(yi)一(yi)般(ban)的(de)正確(que)更(geng)換時間是三至(zhi)五(wu)個月!