濾(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)塵器(qi)(qi)以(yi)濾(lv)(lv)筒(tong)(tong)(tong)(tong)作為過濾(lv)(lv)元件所組成或采用脈(mo)沖(chong)噴吹的除(chu)塵器(qi)(qi)。 濾(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)塵器(qi)(qi)按(an)安(an)裝(zhuang)方式(shi)(shi)(shi)分(fen),可(ke)以(yi)分(fen)為斜插式(shi)(shi)(shi),側裝(zhuang)式(shi)(shi)(shi),吊裝(zhuang)式(shi)(shi)(shi),上裝(zhuang)式(shi)(shi)(shi)。 濾(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)塵器(qi)(qi)按(an)濾(lv)(lv)筒(tong)(tong)(tong)(tong)材料分(fen),可(ke)以(yi)分(fen)為長纖維(wei)聚酯濾(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)塵器(qi)(qi),復(fu)合纖維(wei)濾(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)塵器(qi)(qi),防靜電濾(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)塵器(qi)(qi),阻(zu)燃(ran)濾(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)塵器(qi)(qi),覆膜濾(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)塵器(qi)(qi),納米濾(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)塵器(qi)(qi)等。
濾(lv)筒(tong)式除(chu)(chu)(chu)(chu)(chu)塵器(qi)早在20世紀70年代就已經在日(ri)本和歐美一些國(guo)家(jia)出現,具有(you)體(ti)積小,效(xiao)率(lv)高,投資省,易維護等(deng)優點(dian)(dian),但因其設備(bei)容量小,難(nan)組(zu)合成大風(feng)(feng)量設備(bei),過濾(lv)風(feng)(feng)速(su)偏低,應用范圍窄,僅(jin)在糧食(shi)、焊接等(deng)行業應用,所(suo)以多年來未(wei)能大量推廣。近(jin)年來,隨著新(xin)技術、新(xin)材料(liao)不斷地發展,以日(ri)本,美國(guo)的公(gong)司為(wei)代表,對除(chu)(chu)(chu)(chu)(chu)塵器(qi)的結構和濾(lv)料(liao)進(jin)行了改(gai)進(jin),使得(de)濾(lv)筒(tong)除(chu)(chu)(chu)(chu)(chu)塵器(qi)廣泛地應用于水泥、鋼(gang)鐵、電(dian)力、食(shi)品(pin)、冶金(jin)、化(hua)工等(deng)工業領(ling)域,整體(ti)容量增加數倍(bei),成為(wei)過濾(lv)面(mian)積>2000m2大型除(chu)(chu)(chu)(chu)(chu)塵器(qi)(GB6719-86類(lei)),是解決(jue)傳統除(chu)(chu)(chu)(chu)(chu)塵器(qi)對超細粉塵收(shou)集(ji)難(nan)、過濾(lv)風(feng)(feng)速(su)高、清灰效(xiao)果差(cha)、濾(lv)袋(dai)易磨(mo)損破漏(lou)、運(yun)行成本高的上好(hao)方案,和市場(chang)上現有(you)各種(zhong)袋(dai)式、靜電(dian)除(chu)(chu)(chu)(chu)(chu)塵器(qi)相比(bi)具有(you)有(you)效(xiao)過濾(lv)面(mian)積大、壓(ya)差(cha)低、低排放(fang)、體(ti)積小、使用壽(shou)命長(chang)等(deng)特點(dian)(dian),成為(wei)工業除(chu)(chu)(chu)(chu)(chu)塵器(qi)發展的新(xin)方向。
濾(lv)筒(tong)式除(chu)塵器的結構是由進風管(guan)、排風管(guan)、箱體(ti)、灰(hui)斗、清(qing)灰(hui)裝置(zhi)、導流(liu)裝置(zhi)、氣流(liu)分流(liu)分布板、濾(lv)筒(tong)及電控裝置(zhi)組成(cheng),類似氣箱脈(mo)沖袋除(chu)塵結構。
濾筒在(zai)除塵器中的布置很重要,既(ji)可以(yi)垂直布置在(zai)箱體花板(ban)上,也可以(yi)傾斜布置 在(zai)花板(ban)上,從(cong)清灰效果看(kan),垂直布置較(jiao)為合理。花板(ban)下部為過濾室(shi)(shi),上部為氣箱脈沖室(shi)(shi)。在(zai)除塵器入口處裝有氣流分布板(ban)。
含塵(chen)氣(qi)體(ti)進入(ru)除(chu)塵(chen)器灰斗后(hou),由于氣(qi)流(liu)斷面突然擴大及(ji)氣(qi)流(liu)分(fen)布(bu)板作(zuo)用,氣(qi)流(liu)中(zhong)一部分(fen)粗大顆粒在(zai)動和慣性(xing)力作(zuo)用下(xia)沉降在(zai)灰斗;粒度細(xi)、密度小的塵(chen)粒進入(ru)濾(lv)塵(chen)室(shi)后(hou),通過布(bu)朗擴散和篩濾(lv)等組(zu)合(he)效應,使粉塵(chen)沉積在(zai)濾(lv)料表面上,凈(jing)(jing)化后(hou)的氣(qi)體(ti)進入(ru)凈(jing)(jing)氣(qi)室(shi)由排(pai)氣(qi)管經風機排(pai)出。
濾(lv)筒式除(chu)塵(chen)(chen)器(qi)的阻(zu)力(li)隨(sui)濾(lv)料表(biao)面粉(fen)塵(chen)(chen)層(ceng)厚(hou)度的增(zeng)加而增(zeng)大。阻(zu)力(li)達到某一(yi)規(gui)定值時進(jin)行清灰。此時PLC程序控制脈沖閥(fa)(fa)的啟閉,首先(xian)一(yi)分室提(ti)升閥(fa)(fa)關閉,將(jiang)過濾(lv)氣流截斷,然后電磁脈沖閥(fa)(fa)開啟,壓縮空氣以及短的時間在上箱體內迅(xun)速膨脹(zhang)(zhang),涌入(ru)濾(lv)筒,使濾(lv)筒膨脹(zhang)(zhang)變形產生振動,并在逆向氣流沖刷的作用下,附著在濾(lv)袋外表(biao)面上的粉(fen)塵(chen)(chen)被剝離落入(ru)灰斗(dou)(dou)中。清灰完畢后,電磁脈沖閥(fa)(fa)關閉,提(ti)升閥(fa)(fa)打開,該(gai)室又恢復過濾(lv)狀態。清灰各室依次進(jin)行,從一(yi)室清灰開始(shi)至下一(yi)次清灰開始(shi)為一(yi)個(ge)清灰周期。脫(tuo)落的粉(fen)塵(chen)(chen)掉入(ru)灰斗(dou)(dou)內通過缷灰閥(fa)(fa)排出。
在此過(guo)程(cheng)(cheng)中(zhong)必須(xu)定期對濾(lv)(lv)筒(tong)進行更換(huan)和清(qing)洗,以確保過(guo)濾(lv)(lv)效果和精度,因(yin)為在過(guo)濾(lv)(lv)過(guo)程(cheng)(cheng)中(zhong)粉塵除了被阻(zu)隔外(wai)還有部(bu)分會沉(chen)積于(yu)濾(lv)(lv)料表(biao)面,增大阻(zu)力,所以一(yi)般的正(zheng)確更換(huan)時(shi)間是(shi)三至(zhi)五個(ge)月!