濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)器(qi)以(yi)濾(lv)(lv)(lv)筒(tong)(tong)作(zuo)為過濾(lv)(lv)(lv)元件所組成或采用(yong)脈沖(chong)噴吹的除(chu)(chu)塵(chen)器(qi)。 濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)器(qi)按安裝(zhuang)(zhuang)(zhuang)方式(shi)分(fen)(fen)(fen),可以(yi)分(fen)(fen)(fen)為斜插(cha)式(shi),側裝(zhuang)(zhuang)(zhuang)式(shi),吊裝(zhuang)(zhuang)(zhuang)式(shi),上(shang)裝(zhuang)(zhuang)(zhuang)式(shi)。 濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)器(qi)按濾(lv)(lv)(lv)筒(tong)(tong)材(cai)料分(fen)(fen)(fen),可以(yi)分(fen)(fen)(fen)為長纖(xian)維聚酯濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)器(qi),復(fu)合纖(xian)維濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)器(qi),防靜電濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)器(qi),阻燃濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)器(qi),覆膜(mo)濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)器(qi),納米濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)器(qi)等(deng)。
濾(lv)(lv)(lv)筒(tong)式(shi)除(chu)(chu)塵(chen)器(qi)早在(zai)20世(shi)紀70年代(dai)就已(yi)經在(zai)日本和歐(ou)美一些(xie)國家出現,具有體積(ji)小(xiao),效率高,投資省,易維護(hu)等(deng)(deng)優點(dian),但因其(qi)設備(bei)容(rong)量(liang)小(xiao),難(nan)組(zu)合成大(da)風量(liang)設備(bei),過(guo)濾(lv)(lv)(lv)風速(su)(su)偏低(di),應(ying)用范(fan)圍窄,僅(jin)在(zai)糧(liang)食、焊接(jie)等(deng)(deng)行(xing)業(ye)應(ying)用,所以多年來(lai)未能大(da)量(liang)推廣(guang)。近年來(lai),隨著(zhu)新技(ji)術、新材料不斷地發(fa)展,以日本,美國的(de)公(gong)司為(wei)(wei)代(dai)表,對除(chu)(chu)塵(chen)器(qi)的(de)結構(gou)和濾(lv)(lv)(lv)料進行(xing)了改進,使(shi)得濾(lv)(lv)(lv)筒(tong)除(chu)(chu)塵(chen)器(qi)廣(guang)泛地應(ying)用于水泥、鋼鐵、電力、食品、冶金、化工(gong)(gong)等(deng)(deng)工(gong)(gong)業(ye)領域,整體容(rong)量(liang)增加數倍,成為(wei)(wei)過(guo)濾(lv)(lv)(lv)面積(ji)>2000m2大(da)型除(chu)(chu)塵(chen)器(qi)(GB6719-86類),是解決傳統除(chu)(chu)塵(chen)器(qi)對超細粉塵(chen)收(shou)集難(nan)、過(guo)濾(lv)(lv)(lv)風速(su)(su)高、清灰效果差(cha)、濾(lv)(lv)(lv)袋易磨損破(po)漏、運行(xing)成本高的(de)上好方(fang)案(an),和市場上現有各種(zhong)袋式(shi)、靜電除(chu)(chu)塵(chen)器(qi)相比具有有效過(guo)濾(lv)(lv)(lv)面積(ji)大(da)、壓差(cha)低(di)、低(di)排放、體積(ji)小(xiao)、使(shi)用壽命長等(deng)(deng)特點(dian),成為(wei)(wei)工(gong)(gong)業(ye)除(chu)(chu)塵(chen)器(qi)發(fa)展的(de)新方(fang)向。
濾(lv)筒(tong)式除(chu)(chu)塵(chen)器的結構是由(you)進(jin)風(feng)管(guan)(guan)、排(pai)風(feng)管(guan)(guan)、箱(xiang)體、灰斗、清灰裝(zhuang)置(zhi)(zhi)、導流(liu)裝(zhuang)置(zhi)(zhi)、氣流(liu)分流(liu)分布板(ban)、濾(lv)筒(tong)及電控(kong)裝(zhuang)置(zhi)(zhi)組成,類似氣箱(xiang)脈(mo)沖袋除(chu)(chu)塵(chen)結構。
濾(lv)筒在除(chu)塵器中的布(bu)(bu)置(zhi)很(hen)重要,既可(ke)以垂直布(bu)(bu)置(zhi)在箱(xiang)體花(hua)板(ban)上(shang),也可(ke)以傾斜布(bu)(bu)置(zhi) 在花(hua)板(ban)上(shang),從清灰效果看,垂直布(bu)(bu)置(zhi)較為合(he)理。花(hua)板(ban)下(xia)部為過濾(lv)室,上(shang)部為氣(qi)(qi)箱(xiang)脈沖(chong)室。在除(chu)塵器入口(kou)處裝(zhuang)有氣(qi)(qi)流(liu)分(fen)布(bu)(bu)板(ban)。
含塵(chen)氣體(ti)進入除塵(chen)器灰(hui)斗后,由(you)于氣流(liu)(liu)斷面突然擴大及氣流(liu)(liu)分布板(ban)作用,氣流(liu)(liu)中一(yi)部分粗大顆(ke)粒在動和(he)慣性(xing)力作用下沉(chen)降在灰(hui)斗;粒度細(xi)、密度小(xiao)的塵(chen)粒進入濾(lv)(lv)塵(chen)室后,通過布朗擴散和(he)篩濾(lv)(lv)等組合效應,使粉塵(chen)沉(chen)積在濾(lv)(lv)料表面上(shang),凈化后的氣體(ti)進入凈氣室由(you)排氣管經風機排出。
濾(lv)(lv)筒(tong)式除塵器的(de)(de)阻(zu)力(li)(li)隨濾(lv)(lv)料(liao)表面粉塵層厚度(du)的(de)(de)增加而增大(da)。阻(zu)力(li)(li)達(da)到(dao)某(mou)一(yi)規(gui)定值時(shi)進行清(qing)(qing)(qing)灰(hui)(hui)。此(ci)時(shi)PLC程序(xu)控(kong)制脈沖(chong)(chong)(chong)閥(fa)的(de)(de)啟(qi)閉(bi),首先一(yi)分室(shi)提升閥(fa)關閉(bi),將(jiang)過濾(lv)(lv)氣(qi)流截(jie)斷,然(ran)后電磁脈沖(chong)(chong)(chong)閥(fa)開啟(qi),壓縮空氣(qi)以及短的(de)(de)時(shi)間在(zai)上(shang)箱體內迅速膨(peng)脹,涌入(ru)濾(lv)(lv)筒(tong),使濾(lv)(lv)筒(tong)膨(peng)脹變形產生振(zhen)動,并在(zai)逆向氣(qi)流沖(chong)(chong)(chong)刷的(de)(de)作(zuo)用(yong)下,附(fu)著在(zai)濾(lv)(lv)袋外表面上(shang)的(de)(de)粉塵被剝離(li)落(luo)(luo)入(ru)灰(hui)(hui)斗中(zhong)。清(qing)(qing)(qing)灰(hui)(hui)完畢(bi)后,電磁脈沖(chong)(chong)(chong)閥(fa)關閉(bi),提升閥(fa)打(da)開,該室(shi)又恢復(fu)過濾(lv)(lv)狀(zhuang)態。清(qing)(qing)(qing)灰(hui)(hui)各室(shi)依次進行,從一(yi)室(shi)清(qing)(qing)(qing)灰(hui)(hui)開始至下一(yi)次清(qing)(qing)(qing)灰(hui)(hui)開始為(wei)一(yi)個清(qing)(qing)(qing)灰(hui)(hui)周期。脫落(luo)(luo)的(de)(de)粉塵掉入(ru)灰(hui)(hui)斗內通過缷灰(hui)(hui)閥(fa)排(pai)出。
在(zai)此過程中(zhong)必須定期對濾筒(tong)進行更(geng)換和(he)清洗(xi),以確保過濾效果(guo)和(he)精度(du),因為在(zai)過濾過程中(zhong)粉塵(chen)除了被阻(zu)隔(ge)外(wai)還有部分會沉積于濾料表面(mian),增大阻(zu)力,所(suo)以一般的正確更(geng)換時間是三至五個月(yue)!