濾(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi)以(yi)濾(lv)筒(tong)(tong)(tong)(tong)作為(wei)過濾(lv)元件所(suo)組成或采用脈(mo)沖(chong)噴(pen)吹(chui)的除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi)。 濾(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi)按安裝(zhuang)(zhuang)(zhuang)方式(shi)(shi)分,可(ke)(ke)以(yi)分為(wei)斜插式(shi)(shi),側裝(zhuang)(zhuang)(zhuang)式(shi)(shi),吊裝(zhuang)(zhuang)(zhuang)式(shi)(shi),上裝(zhuang)(zhuang)(zhuang)式(shi)(shi)。 濾(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi)按濾(lv)筒(tong)(tong)(tong)(tong)材料分,可(ke)(ke)以(yi)分為(wei)長纖(xian)維聚(ju)酯濾(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi),復合纖(xian)維濾(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi),防靜(jing)電濾(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi),阻燃濾(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi),覆(fu)膜濾(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi),納(na)米濾(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器(qi)等。
濾(lv)(lv)筒(tong)式除(chu)塵(chen)(chen)器(qi)早在20世紀(ji)70年(nian)代就已經在日(ri)本(ben)和歐美一些國(guo)家(jia)出現(xian),具(ju)有體(ti)積小(xiao),效(xiao)(xiao)率高,投資省,易維護等(deng)優點,但(dan)因其設備容量小(xiao),難(nan)組合(he)成大(da)(da)風(feng)量設備,過濾(lv)(lv)風(feng)速偏低(di),應(ying)用(yong)范(fan)圍窄,僅在糧食(shi)、焊接等(deng)行業(ye)應(ying)用(yong),所(suo)以(yi)多年(nian)來未(wei)能大(da)(da)量推廣(guang)。近年(nian)來,隨著新(xin)(xin)技術、新(xin)(xin)材料(liao)不斷地發展,以(yi)日(ri)本(ben),美國(guo)的(de)(de)公司為代表,對除(chu)塵(chen)(chen)器(qi)的(de)(de)結構和濾(lv)(lv)料(liao)進行了改進,使得濾(lv)(lv)筒(tong)除(chu)塵(chen)(chen)器(qi)廣(guang)泛地應(ying)用(yong)于水泥、鋼(gang)鐵(tie)、電力(li)、食(shi)品、冶金、化(hua)工(gong)(gong)等(deng)工(gong)(gong)業(ye)領域,整體(ti)容量增加數(shu)倍,成為過濾(lv)(lv)面積>2000m2大(da)(da)型除(chu)塵(chen)(chen)器(qi)(GB6719-86類(lei)),是(shi)解(jie)決傳統除(chu)塵(chen)(chen)器(qi)對超細粉塵(chen)(chen)收集難(nan)、過濾(lv)(lv)風(feng)速高、清灰效(xiao)(xiao)果差、濾(lv)(lv)袋易磨(mo)損破漏(lou)、運行成本(ben)高的(de)(de)上好(hao)方案(an),和市場上現(xian)有各種袋式、靜電除(chu)塵(chen)(chen)器(qi)相(xiang)比具(ju)有有效(xiao)(xiao)過濾(lv)(lv)面積大(da)(da)、壓差低(di)、低(di)排(pai)放、體(ti)積小(xiao)、使用(yong)壽命(ming)長等(deng)特(te)點,成為工(gong)(gong)業(ye)除(chu)塵(chen)(chen)器(qi)發展的(de)(de)新(xin)(xin)方向。
濾筒式除(chu)塵(chen)器的結構是由進風管、排(pai)風管、箱體、灰(hui)斗(dou)、清灰(hui)裝置、導流裝置、氣(qi)流分流分布板(ban)、濾筒及(ji)電控裝置組(zu)成,類似(si)氣(qi)箱脈沖袋除(chu)塵(chen)結構。
濾筒在除塵(chen)器(qi)中的(de)布(bu)(bu)置很重(zhong)要,既可以垂直(zhi)布(bu)(bu)置在箱(xiang)體花板上(shang)(shang),也可以傾斜布(bu)(bu)置 在花板上(shang)(shang),從清灰(hui)效果看,垂直(zhi)布(bu)(bu)置較為(wei)合理(li)。花板下部為(wei)過(guo)濾室,上(shang)(shang)部為(wei)氣箱(xiang)脈沖室。在除塵(chen)器(qi)入口(kou)處裝有氣流分布(bu)(bu)板。
含(han)塵氣(qi)體(ti)(ti)進入(ru)除塵器(qi)灰斗后,由(you)于氣(qi)流(liu)斷(duan)面突然擴大(da)及氣(qi)流(liu)分(fen)布板作(zuo)用(yong),氣(qi)流(liu)中一(yi)部分(fen)粗大(da)顆粒(li)在動和(he)慣性力作(zuo)用(yong)下沉降在灰斗;粒(li)度細、密度小(xiao)的(de)塵粒(li)進入(ru)濾(lv)塵室后,通過布朗擴散和(he)篩濾(lv)等組合效應,使粉(fen)塵沉積(ji)在濾(lv)料表面上,凈化后的(de)氣(qi)體(ti)(ti)進入(ru)凈氣(qi)室由(you)排(pai)氣(qi)管經風機排(pai)出。
濾筒(tong)式(shi)除(chu)塵器的阻力隨(sui)濾料表(biao)面粉(fen)塵層厚度(du)的增加(jia)而(er)增大。阻力達(da)到某(mou)一規(gui)定值(zhi)時(shi)進行清(qing)灰(hui)(hui)。此時(shi)PLC程序控(kong)制(zhi)脈沖(chong)閥(fa)的啟閉(bi),首先一分室(shi)(shi)提升(sheng)閥(fa)關閉(bi),將過濾氣(qi)流截斷,然后電磁脈沖(chong)閥(fa)開啟,壓(ya)縮空(kong)氣(qi)以及短的時(shi)間(jian)在(zai)上(shang)箱體內迅速膨脹,涌(yong)入(ru)濾筒(tong),使濾筒(tong)膨脹變形(xing)產(chan)生振動,并在(zai)逆(ni)向(xiang)氣(qi)流沖(chong)刷的作用下,附著在(zai)濾袋(dai)外表(biao)面上(shang)的粉(fen)塵被剝(bo)離(li)落入(ru)灰(hui)(hui)斗中。清(qing)灰(hui)(hui)完畢后,電磁脈沖(chong)閥(fa)關閉(bi),提升(sheng)閥(fa)打開,該室(shi)(shi)又(you)恢復過濾狀態。清(qing)灰(hui)(hui)各室(shi)(shi)依次(ci)進行,從一室(shi)(shi)清(qing)灰(hui)(hui)開始(shi)至下一次(ci)清(qing)灰(hui)(hui)開始(shi)為一個清(qing)灰(hui)(hui)周期。脫(tuo)落的粉(fen)塵掉入(ru)灰(hui)(hui)斗內通過缷(xie)灰(hui)(hui)閥(fa)排出。
在(zai)此過(guo)程中必須定期對濾筒進行(xing)更換和(he)清洗(xi),以(yi)確(que)保過(guo)濾效果(guo)和(he)精度,因為(wei)在(zai)過(guo)濾過(guo)程中粉塵除(chu)了(le)被(bei)阻隔外(wai)還有(you)部分會(hui)沉積(ji)于(yu)濾料表(biao)面,增大阻力,所(suo)以(yi)一般的正確(que)更換時(shi)間是三(san)至五個月!