2、粉塵濃度和顆粒(li)對爆(bao)炸的影響
(1)粉(fen)塵(chen)濃(nong)(nong)(nong)(nong)度(du)可燃粉(fen)塵(chen)爆炸也存在(zai)粉(fen)塵(chen)濃(nong)(nong)(nong)(nong)度(du)的上下(xia)限(xian)(xian)(xian)(xian)(xian)。該(gai)值(zhi)受點(dian)火能量、氧濃(nong)(nong)(nong)(nong)度(du)、粉(fen)體(ti)粒度(du)、粉(fen)體(ti)品種、水分等(deng)多種因(yin)素的影響(xiang)(xiang)。采用簡化公(gong)式,可估算出爆炸極(ji)限(xian)(xian)(xian)(xian)(xian),一般(ban)而言粉(fen)塵(chen)爆炸下(xia)限(xian)(xian)(xian)(xian)(xian)濃(nong)(nong)(nong)(nong)度(du)為20~60g/m3,上限(xian)(xian)(xian)(xian)(xian)介于(yu)2~6kg/m3。上限(xian)(xian)(xian)(xian)(xian)受到多種因(yin)素的影響(xiang)(xiang),其值(zhi)不如(ru)下(xia)限(xian)(xian)(xian)(xian)(xian)易確定(ding),通常也不易達到上限(xian)(xian)(xian)(xian)(xian)的濃(nong)(nong)(nong)(nong)度(du)。所以,下(xia)限(xian)(xian)(xian)(xian)(xian)值(zhi)更重(zhong)要(yao)、更有用。
從物理(li)意義上講,粉塵(chen)濃(nong)度(du)上下(xia)限(xian)值(zhi)反映了粒(li)(li)(li)子(zi)(zi)間(jian)距(ju)離對粒(li)(li)(li)子(zi)(zi)燃燒(shao)(shao)火焰傳播的影響(xiang),若粒(li)(li)(li)子(zi)(zi)間(jian)距(ju)離達到使燃燒(shao)(shao)火焰不(bu)能(neng)延伸至(zhi)相鄰粒(li)(li)(li)子(zi)(zi)時,則燃燒(shao)(shao)就不(bu)能(neng)繼續進(jin)行(傳播),爆炸(zha)也就不(bu)會發(fa)生(sheng);此時粉塵(chen)濃(nong)度(du)即低于(yu)爆炸(zha)的下(xia)限(xian)濃(nong)度(du)值(zhi)。若粒(li)(li)(li)子(zi)(zi)間(jian)的距(ju)離過小,粒(li)(li)(li)子(zi)(zi)間(jian)氧不(bu)足(zu)以提供充分燃燒(shao)(shao)條件,也就不(bu)能(neng)形成(cheng)爆炸(zha),此時粒(li)(li)(li)子(zi)(zi)濃(nong)度(du)即高(gao)于(yu)上限(xian)值(zhi)。
(2)粉體粒(li)度可燃物(wu)粉體顆粒(li)大于400um時(shi),所(suo)形成的(de)(de)(de)(de)(de)粉塵云不(bu)再(zai)具有可爆性(xing)。但對于超細(xi)粉體當(dang)其粒(li)度在10um以下(xia)時(shi)則具有較大的(de)(de)(de)(de)(de)危險性(xing)。應引起注意的(de)(de)(de)(de)(de)是,有時(shi)即使粉體的(de)(de)(de)(de)(de)平均粒(li)度大于400um,但其中往往也含有較細(xi)的(de)(de)(de)(de)(de)粉體,這少部分的(de)(de)(de)(de)(de)粉體也具備爆炸性(xing)。
雖(sui)然粉體的(de)(de)(de)粒度對爆炸性(xing)能(neng)影響的(de)(de)(de)規(gui)律(lv)性(xing)并不(bu)強,但粉體的(de)(de)(de)尺(chi)寸(cun)越小,其(qi)比表(biao)面就越大,燃燒就越快(kuai),壓強升高速(su)度隨之呈線性(xing)增加。在(zai)一定(ding)條件(jian)下大壓強變化不(bu)大,因(yin)為(wei)這(zhe)是取決于燃燒時發出的(de)(de)(de)總能(neng)量,而與釋放能(neng)量的(de)(de)(de)速(su)度并無明顯的(de)(de)(de)關(guan)系。
3、粉塵爆(bao)炸的技術措(cuo)施
燃(ran)燒反應需要(yao)(yao)有可燃(ran)物質和(he)氧氣,還需要(yao)(yao)有一(yi)定能量的點火源(yuan)。對于粉(fen)塵(chen)(chen)爆(bao)炸(zha)來說(shuo)應具備三個要(yao)(yao)素:點火源(yuan);可燃(ran)細粉(fen)塵(chen)(chen);粉(fen)塵(chen)(chen)懸浮于空氣中(zhong)(zhong),形成(cheng)在(zai)爆(bao)炸(zha)濃(nong)度范圍內的粉(fen)塵(chen)(chen)云(yun)。這(zhe)三個要(yao)(yao)素同時(shi)存在(zai)才會(hui)發(fa)生爆(bao)炸(zha)。因此,只要(yao)(yao)消除其中(zhong)(zhong)一(yi)條件(jian)即可防(fang)止爆(bao)炸(zha)的發(fa)生。在(zai)袋式除塵(chen)(chen)器中(zhong)(zhong)常采(cai)用以下(xia)技術(shu)措施(shi)。
(1)防(fang)(fang)(fang)爆的結(jie)構(gou)設(she)計措施本體結(jie)構(gou)的特(te)殊(shu)設(she)計中,為防(fang)(fang)(fang)止除(chu)(chu)塵(chen)器內部構(gou)件(jian)可燃(ran)粉塵(chen)的積(ji)灰(hui)(hui)(hui),所有梁、分隔板(ban)等(deng)應(ying)設(she)置(zhi)防(fang)(fang)(fang)塵(chen)板(ban),而防(fang)(fang)(fang)塵(chen)板(ban)斜度應(ying)小(xiao)于70度。灰(hui)(hui)(hui)斗的溜角大于70度,為防(fang)(fang)(fang)止因兩(liang)斗壁(bi)間夾角太小(xiao)而積(ji)灰(hui)(hui)(hui),兩(liang)相鄰側(ce)板(ban)應(ying)焊上溜料(liao)(liao)板(ban),消除(chu)(chu)粉塵(chen)的沉積(ji),考慮到(dao)由(you)于操作不正常和粉塵(chen)濕度大時出現灰(hui)(hui)(hui)斗結(jie)露堵寒,設(she)計灰(hui)(hui)(hui)斗時,在灰(hui)(hui)(hui)斗壁(bi)板(ban)上對高溫(wen)除(chu)(chu)塵(chen)器增加(jia)(jia)蒸汽管(guan)保溫(wen)或管(guan)狀電(dian)加(jia)(jia)熱器。為防(fang)(fang)(fang)止灰(hui)(hui)(hui)斗蓬料(liao)(liao),每個(ge)灰(hui)(hui)(hui)斗還需設(she)置(zhi)倉臂(bei)振動器或空氣(qi)炮。
1臺除塵(chen)器(qi)少則2~3個(ge)灰(hui)斗,多則5~8個(ge),在使用(yong)時會產生風量不均引(yin)起的偏斜(xie),各灰(hui)斗內煤(mei)粉(fen)量不均,H后邊的灰(hui)量大。
為解決(jue)風(feng)(feng)量(liang)(liang)不均(jun)勻問題在(zai)結(jie)構可(ke)以采取以下措施:①在(zai)風(feng)(feng)道(dao)斜隔板上加擋(dang)風(feng)(feng)板,如圖5—168所示(shi)。擋(dang)板的(de)尺(chi)寸需(xu)根據(ju)等風(feng)(feng)量(liang)(liang)和(he)等風(feng)(feng)壓原理(li)確定;②再(zai)考慮到(dao)現場的(de)實際(ji)情況的(de)變(bian)化(hua),在(zai)提升閥桿與閥板之(zhi)間(jian)采用可(ke)調(diao),使(shi)出口高h為變(bian)化(hua)值,以進(jin)一(yi)步修正;③在(zai)進(jin)風(feng)(feng)支管(guan)設風(feng)(feng)量(liang)(liang)調(diao)節閥,設備運行后對(dui)各(ge)箱室(shi)風(feng)(feng)量(liang)(liang)進(jin)行調(diao)節。使(shi)各(ge)箱室(shi)風(feng)(feng)量(liang)(liang)差別(bie)控制在(zai)5%以內。