濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)以(yi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)作(zuo)為過(guo)濾(lv)(lv)(lv)(lv)元(yuan)件(jian)所組成或采(cai)用脈(mo)沖噴(pen)吹的除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)按安裝(zhuang)方式(shi)(shi)分(fen)(fen),可以(yi)分(fen)(fen)為斜插式(shi)(shi),側(ce)裝(zhuang)式(shi)(shi),吊裝(zhuang)式(shi)(shi),上裝(zhuang)式(shi)(shi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)按濾(lv)(lv)(lv)(lv)筒(tong)(tong)材料(liao)分(fen)(fen),可以(yi)分(fen)(fen)為長纖維(wei)(wei)聚酯(zhi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),復(fu)合(he)纖維(wei)(wei)濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),防(fang)靜電濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),阻(zu)燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),覆膜濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),納(na)米濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)等。
濾(lv)(lv)(lv)(lv)筒式除(chu)(chu)(chu)(chu)塵器(qi)早(zao)在(zai)20世(shi)紀(ji)70年(nian)代就已經在(zai)日本(ben)和歐美一(yi)些國家(jia)出現,具(ju)有(you)體(ti)積小(xiao)(xiao),效(xiao)率高(gao),投資省,易維護等(deng)優點(dian),但因其設備容(rong)量(liang)小(xiao)(xiao),難組合成大(da)(da)風量(liang)設備,過濾(lv)(lv)(lv)(lv)風速偏低,應用(yong)范圍窄,僅在(zai)糧食、焊接等(deng)行業(ye)(ye)應用(yong),所以多(duo)年(nian)來未(wei)能大(da)(da)量(liang)推廣。近年(nian)來,隨(sui)著新技術、新材料不斷地(di)發展,以日本(ben),美國的公司為(wei)代表,對除(chu)(chu)(chu)(chu)塵器(qi)的結構和濾(lv)(lv)(lv)(lv)料進行了改進,使(shi)得(de)濾(lv)(lv)(lv)(lv)筒除(chu)(chu)(chu)(chu)塵器(qi)廣泛(fan)地(di)應用(yong)于水泥、鋼鐵、電力、食品、冶金、化工(gong)等(deng)工(gong)業(ye)(ye)領域,整體(ti)容(rong)量(liang)增加(jia)數倍,成為(wei)過濾(lv)(lv)(lv)(lv)面積>2000m2大(da)(da)型除(chu)(chu)(chu)(chu)塵器(qi)(GB6719-86類),是解決(jue)傳(chuan)統除(chu)(chu)(chu)(chu)塵器(qi)對超細粉(fen)塵收集(ji)難、過濾(lv)(lv)(lv)(lv)風速高(gao)、清灰效(xiao)果差、濾(lv)(lv)(lv)(lv)袋易磨損破漏、運行成本(ben)高(gao)的上(shang)好方(fang)(fang)案,和市場(chang)上(shang)現有(you)各種袋式、靜電除(chu)(chu)(chu)(chu)塵器(qi)相比具(ju)有(you)有(you)效(xiao)過濾(lv)(lv)(lv)(lv)面積大(da)(da)、壓差低、低排(pai)放、體(ti)積小(xiao)(xiao)、使(shi)用(yong)壽命長等(deng)特(te)點(dian),成為(wei)工(gong)業(ye)(ye)除(chu)(chu)(chu)(chu)塵器(qi)發展的新方(fang)(fang)向。
濾(lv)筒式(shi)除塵(chen)器的結(jie)構是由進風管、排風管、箱體、灰斗、清灰裝置、導(dao)流(liu)裝置、氣流(liu)分流(liu)分布板、濾(lv)筒及電控裝置組成,類似氣箱脈沖袋除塵(chen)結(jie)構。
濾(lv)筒在(zai)除塵器中(zhong)的(de)布置(zhi)(zhi)很重要,既可以(yi)垂直布置(zhi)(zhi)在(zai)箱體花板上(shang),也可以(yi)傾(qing)斜布置(zhi)(zhi) 在(zai)花板上(shang),從清灰效果(guo)看,垂直布置(zhi)(zhi)較為合理。花板下部(bu)為過濾(lv)室(shi)(shi),上(shang)部(bu)為氣(qi)箱脈沖室(shi)(shi)。在(zai)除塵器入口處(chu)裝有氣(qi)流分布板。
含塵(chen)氣體(ti)進(jin)入(ru)除(chu)塵(chen)器灰(hui)斗后,由于氣流斷(duan)面突(tu)然擴(kuo)大及氣流分(fen)布板作用(yong)(yong),氣流中一部分(fen)粗大顆(ke)粒(li)(li)在(zai)動(dong)和慣(guan)性力(li)作用(yong)(yong)下沉降在(zai)灰(hui)斗;粒(li)(li)度(du)(du)細、密(mi)度(du)(du)小的塵(chen)粒(li)(li)進(jin)入(ru)濾(lv)塵(chen)室后,通過布朗擴(kuo)散和篩濾(lv)等(deng)組合效應(ying),使(shi)粉塵(chen)沉積在(zai)濾(lv)料(liao)表面上(shang),凈化后的氣體(ti)進(jin)入(ru)凈氣室由排氣管(guan)經風機排出。
濾(lv)(lv)筒式除塵器的(de)(de)阻力隨濾(lv)(lv)料表(biao)面粉(fen)塵層厚度的(de)(de)增(zeng)加(jia)而增(zeng)大(da)。阻力達到某一規(gui)定值時(shi)進行清(qing)(qing)(qing)(qing)灰。此時(shi)PLC程序控制脈沖閥的(de)(de)啟(qi)閉(bi),首先一分室(shi)提(ti)(ti)升閥關閉(bi),將過(guo)濾(lv)(lv)氣流截斷,然(ran)后(hou)電磁(ci)脈沖閥開啟(qi),壓(ya)縮空(kong)氣以及短的(de)(de)時(shi)間在(zai)上箱體內迅速膨(peng)脹,涌(yong)入(ru)濾(lv)(lv)筒,使濾(lv)(lv)筒膨(peng)脹變(bian)形產生振動,并在(zai)逆向氣流沖刷的(de)(de)作用下(xia),附著(zhu)在(zai)濾(lv)(lv)袋外表(biao)面上的(de)(de)粉(fen)塵被剝(bo)離落(luo)入(ru)灰斗中。清(qing)(qing)(qing)(qing)灰完畢后(hou),電磁(ci)脈沖閥關閉(bi),提(ti)(ti)升閥打開,該室(shi)又恢(hui)復過(guo)濾(lv)(lv)狀態。清(qing)(qing)(qing)(qing)灰各室(shi)依(yi)次(ci)進行,從一室(shi)清(qing)(qing)(qing)(qing)灰開始至(zhi)下(xia)一次(ci)清(qing)(qing)(qing)(qing)灰開始為一個(ge)清(qing)(qing)(qing)(qing)灰周期。脫落(luo)的(de)(de)粉(fen)塵掉入(ru)灰斗內通過(guo)缷灰閥排出。
在(zai)此過(guo)程中必須定期對濾(lv)筒進行(xing)更換和清洗,以確(que)保(bao)過(guo)濾(lv)效果和精度,因為在(zai)過(guo)濾(lv)過(guo)程中粉塵除了被阻隔外還有(you)部(bu)分會沉積于濾(lv)料表(biao)面,增大阻力(li),所以一般的正確(que)更換時(shi)間是三(san)至五個月!