濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)以(yi)濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)作為(wei)(wei)過濾(lv)(lv)(lv)(lv)(lv)元件所組成或采用(yong)脈沖噴吹的(de)除(chu)塵(chen)(chen)(chen)器(qi)(qi)。 濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)按(an)安裝(zhuang)方(fang)式分(fen)(fen),可以(yi)分(fen)(fen)為(wei)(wei)斜(xie)插式,側裝(zhuang)式,吊(diao)裝(zhuang)式,上(shang)裝(zhuang)式。 濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)按(an)濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)材料分(fen)(fen),可以(yi)分(fen)(fen)為(wei)(wei)長纖(xian)維聚(ju)酯濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi),復合纖(xian)維濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi),防靜電濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi),阻燃濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi),覆膜濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi),納米(mi)濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)(qi)等。
濾(lv)(lv)(lv)筒(tong)式除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)器早(zao)在20世紀70年代就已經在日本(ben)和歐美(mei)一些國家出現,具有體積(ji)小,效率高(gao),投資省,易維護等(deng)優點,但因(yin)其設備(bei)容量(liang)(liang)小,難組合成大(da)風(feng)量(liang)(liang)設備(bei),過濾(lv)(lv)(lv)風(feng)速(su)偏低(di),應用(yong)(yong)(yong)范(fan)圍窄,僅(jin)在糧食、焊接等(deng)行業(ye)應用(yong)(yong)(yong),所(suo)以多年來未(wei)能大(da)量(liang)(liang)推廣。近年來,隨(sui)著新(xin)技術(shu)、新(xin)材料不斷(duan)地發展,以日本(ben),美(mei)國的公司為代表,對(dui)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)器的結構(gou)和濾(lv)(lv)(lv)料進行了改進,使(shi)得濾(lv)(lv)(lv)筒(tong)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)器廣泛地應用(yong)(yong)(yong)于水泥、鋼鐵、電力、食品、冶金、化工等(deng)工業(ye)領域(yu),整(zheng)體容量(liang)(liang)增(zeng)加數倍,成為過濾(lv)(lv)(lv)面(mian)積(ji)>2000m2大(da)型除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)器(GB6719-86類),是解決傳(chuan)統(tong)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)器對(dui)超細粉塵(chen)(chen)(chen)(chen)收集難、過濾(lv)(lv)(lv)風(feng)速(su)高(gao)、清灰效果差(cha)、濾(lv)(lv)(lv)袋(dai)(dai)易磨(mo)損(sun)破漏、運行成本(ben)高(gao)的上好方(fang)案,和市(shi)場上現有各種袋(dai)(dai)式、靜電除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)器相比(bi)具有有效過濾(lv)(lv)(lv)面(mian)積(ji)大(da)、壓差(cha)低(di)、低(di)排放、體積(ji)小、使(shi)用(yong)(yong)(yong)壽命長等(deng)特(te)點,成為工業(ye)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)器發展的新(xin)方(fang)向。
濾(lv)筒(tong)式除塵器的結構是由進(jin)風管、排(pai)風管、箱(xiang)體、灰斗、清灰裝(zhuang)置(zhi)、導流(liu)裝(zhuang)置(zhi)、氣流(liu)分(fen)(fen)流(liu)分(fen)(fen)布(bu)板、濾(lv)筒(tong)及電控裝(zhuang)置(zhi)組成,類(lei)似氣箱(xiang)脈沖袋除塵結構。
濾(lv)筒在(zai)除塵(chen)器中的(de)布置(zhi)很(hen)重要,既可以垂直(zhi)(zhi)布置(zhi)在(zai)箱(xiang)體花(hua)板(ban)上(shang)(shang)(shang),也可以傾斜(xie)布置(zhi) 在(zai)花(hua)板(ban)上(shang)(shang)(shang),從清灰(hui)效(xiao)果看,垂直(zhi)(zhi)布置(zhi)較為(wei)(wei)合理。花(hua)板(ban)下部(bu)為(wei)(wei)過(guo)濾(lv)室,上(shang)(shang)(shang)部(bu)為(wei)(wei)氣(qi)箱(xiang)脈沖室。在(zai)除塵(chen)器入口處裝有氣(qi)流分布板(ban)。
含塵(chen)氣(qi)(qi)體進(jin)(jin)入除塵(chen)器灰斗后,由(you)(you)于氣(qi)(qi)流(liu)斷面(mian)突然(ran)擴大及(ji)氣(qi)(qi)流(liu)分布板作用,氣(qi)(qi)流(liu)中一(yi)部分粗大顆粒(li)在(zai)(zai)動(dong)和(he)慣性(xing)力作用下沉降在(zai)(zai)灰斗;粒(li)度細、密度小(xiao)的塵(chen)粒(li)進(jin)(jin)入濾(lv)塵(chen)室(shi)后,通過布朗擴散(san)和(he)篩濾(lv)等(deng)組合效應(ying),使粉塵(chen)沉積在(zai)(zai)濾(lv)料表面(mian)上,凈化后的氣(qi)(qi)體進(jin)(jin)入凈氣(qi)(qi)室(shi)由(you)(you)排氣(qi)(qi)管經風機(ji)排出。
濾(lv)筒(tong)式(shi)除塵器的(de)(de)阻(zu)力隨濾(lv)料表面粉(fen)塵層厚(hou)度(du)的(de)(de)增加而增大。阻(zu)力達到(dao)某一(yi)(yi)規定值時(shi)進行清(qing)灰(hui)(hui)(hui)。此時(shi)PLC程序控制(zhi)脈沖(chong)閥的(de)(de)啟閉,首先(xian)一(yi)(yi)分室(shi)(shi)提升閥關閉,將過濾(lv)氣(qi)流截斷,然(ran)后電磁脈沖(chong)閥開啟,壓縮空氣(qi)以(yi)及(ji)短的(de)(de)時(shi)間在上(shang)箱體(ti)內迅速膨脹,涌入濾(lv)筒(tong),使濾(lv)筒(tong)膨脹變形(xing)產生振動,并在逆向(xiang)氣(qi)流沖(chong)刷的(de)(de)作用下,附著在濾(lv)袋(dai)外表面上(shang)的(de)(de)粉(fen)塵被剝離落入灰(hui)(hui)(hui)斗中。清(qing)灰(hui)(hui)(hui)完畢后,電磁脈沖(chong)閥關閉,提升閥打開,該(gai)室(shi)(shi)又恢復過濾(lv)狀態。清(qing)灰(hui)(hui)(hui)各室(shi)(shi)依(yi)次進行,從一(yi)(yi)室(shi)(shi)清(qing)灰(hui)(hui)(hui)開始至下一(yi)(yi)次清(qing)灰(hui)(hui)(hui)開始為一(yi)(yi)個(ge)清(qing)灰(hui)(hui)(hui)周期。脫落的(de)(de)粉(fen)塵掉入灰(hui)(hui)(hui)斗內通過缷灰(hui)(hui)(hui)閥排出。
在此過程中必須定期對(dui)濾筒進行(xing)更換和(he)清洗,以確(que)保(bao)過濾效果和(he)精度,因為在過濾過程中粉塵除了被阻隔外還有(you)部分(fen)會(hui)沉積于濾料表面,增大阻力(li),所以一般的正確(que)更換時間是三(san)至五個(ge)月!