濾(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵器以濾(lv)(lv)(lv)筒(tong)(tong)(tong)作為過濾(lv)(lv)(lv)元(yuan)件(jian)所組成(cheng)或采(cai)用(yong)脈沖噴吹(chui)的除(chu)(chu)(chu)塵器。 濾(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵器按(an)安裝方式(shi)分,可以分為斜(xie)插(cha)式(shi),側裝式(shi),吊裝式(shi),上裝式(shi)。 濾(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵器按(an)濾(lv)(lv)(lv)筒(tong)(tong)(tong)材料(liao)分,可以分為長纖維聚酯濾(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵器,復合纖維濾(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵器,防靜電濾(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵器,阻燃(ran)濾(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵器,覆(fu)膜濾(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵器,納(na)米濾(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵器等。
濾(lv)(lv)(lv)筒式(shi)除(chu)(chu)塵器(qi)(qi)早(zao)在20世紀70年代就已經在日本(ben)和歐(ou)美(mei)一些國家出現(xian),具(ju)有體積(ji)小,效(xiao)率(lv)高,投資省(sheng),易(yi)維護等(deng)優點,但因其設(she)備容量(liang)小,難組合成(cheng)大風(feng)(feng)量(liang)設(she)備,過(guo)濾(lv)(lv)(lv)風(feng)(feng)速偏低(di),應(ying)用(yong)范(fan)圍窄,僅在糧食、焊接(jie)等(deng)行(xing)業應(ying)用(yong),所以多(duo)年來(lai)未能大量(liang)推廣。近(jin)年來(lai),隨著新(xin)技術、新(xin)材料不斷地(di)發(fa)展,以日本(ben),美(mei)國的(de)公司為(wei)代表(biao),對除(chu)(chu)塵器(qi)(qi)的(de)結構(gou)和濾(lv)(lv)(lv)料進行(xing)了改進,使得濾(lv)(lv)(lv)筒除(chu)(chu)塵器(qi)(qi)廣泛(fan)地(di)應(ying)用(yong)于水泥(ni)、鋼(gang)鐵、電力、食品、冶金、化工等(deng)工業領(ling)域,整體容量(liang)增(zeng)加數(shu)倍(bei),成(cheng)為(wei)過(guo)濾(lv)(lv)(lv)面(mian)積(ji)>2000m2大型除(chu)(chu)塵器(qi)(qi)(GB6719-86類(lei)),是解決傳統除(chu)(chu)塵器(qi)(qi)對超細粉塵收集難、過(guo)濾(lv)(lv)(lv)風(feng)(feng)速高、清灰(hui)效(xiao)果差、濾(lv)(lv)(lv)袋易(yi)磨(mo)損破漏、運行(xing)成(cheng)本(ben)高的(de)上(shang)好方案(an),和市場上(shang)現(xian)有各種袋式(shi)、靜(jing)電除(chu)(chu)塵器(qi)(qi)相比具(ju)有有效(xiao)過(guo)濾(lv)(lv)(lv)面(mian)積(ji)大、壓(ya)差低(di)、低(di)排放、體積(ji)小、使用(yong)壽命長等(deng)特(te)點,成(cheng)為(wei)工業除(chu)(chu)塵器(qi)(qi)發(fa)展的(de)新(xin)方向。
濾筒(tong)(tong)式除塵器的結構是(shi)由(you)進風管、排風管、箱體、灰斗、清灰裝置(zhi)、導流(liu)裝置(zhi)、氣(qi)流(liu)分流(liu)分布板、濾筒(tong)(tong)及電(dian)控(kong)裝置(zhi)組(zu)成,類(lei)似氣(qi)箱脈沖(chong)袋除塵結構。
濾筒在(zai)除塵器(qi)中的布(bu)置(zhi)很(hen)重要,既可(ke)以垂直布(bu)置(zhi)在(zai)箱體花板(ban)(ban)上,也可(ke)以傾(qing)斜布(bu)置(zhi) 在(zai)花板(ban)(ban)上,從清(qing)灰(hui)效果(guo)看,垂直布(bu)置(zhi)較為合理(li)。花板(ban)(ban)下部為過(guo)濾室,上部為氣(qi)(qi)箱脈(mo)沖(chong)室。在(zai)除塵器(qi)入口處裝有氣(qi)(qi)流分布(bu)板(ban)(ban)。
含塵(chen)(chen)(chen)氣體進入(ru)除塵(chen)(chen)(chen)器灰(hui)斗后(hou),由于(yu)氣流斷面突然擴(kuo)(kuo)大及氣流分布(bu)板作用,氣流中一部(bu)分粗(cu)大顆粒在動(dong)和慣性力作用下沉降在灰(hui)斗;粒度(du)細、密度(du)小的塵(chen)(chen)(chen)粒進入(ru)濾塵(chen)(chen)(chen)室后(hou),通(tong)過布(bu)朗(lang)擴(kuo)(kuo)散和篩濾等組合效應,使粉塵(chen)(chen)(chen)沉積(ji)在濾料表面上,凈化(hua)后(hou)的氣體進入(ru)凈氣室由排(pai)氣管經風機排(pai)出。
濾(lv)(lv)筒式除塵器的(de)阻力(li)隨濾(lv)(lv)料表(biao)面(mian)粉塵層厚(hou)度(du)的(de)增加(jia)而增大。阻力(li)達到某一規定值(zhi)時(shi)(shi)進行(xing)清(qing)(qing)灰(hui)。此時(shi)(shi)PLC程序控制脈(mo)沖(chong)閥(fa)的(de)啟閉,首先一分(fen)室(shi)提升閥(fa)關閉,將過濾(lv)(lv)氣(qi)流(liu)截(jie)斷(duan),然后電磁(ci)脈(mo)沖(chong)閥(fa)開(kai)啟,壓縮空氣(qi)以及(ji)短的(de)時(shi)(shi)間在上箱體內(nei)迅(xun)速膨脹,涌入濾(lv)(lv)筒,使濾(lv)(lv)筒膨脹變形產生振動,并在逆向氣(qi)流(liu)沖(chong)刷(shua)的(de)作用(yong)下,附著在濾(lv)(lv)袋外表(biao)面(mian)上的(de)粉塵被剝離落(luo)入灰(hui)斗中。清(qing)(qing)灰(hui)完畢后,電磁(ci)脈(mo)沖(chong)閥(fa)關閉,提升閥(fa)打開(kai),該室(shi)又恢(hui)復(fu)過濾(lv)(lv)狀(zhuang)態。清(qing)(qing)灰(hui)各室(shi)依次(ci)進行(xing),從一室(shi)清(qing)(qing)灰(hui)開(kai)始(shi)(shi)至下一次(ci)清(qing)(qing)灰(hui)開(kai)始(shi)(shi)為一個清(qing)(qing)灰(hui)周期。脫落(luo)的(de)粉塵掉入灰(hui)斗內(nei)通過缷灰(hui)閥(fa)排出。
在(zai)此過(guo)(guo)程中(zhong)必須(xu)定期對濾筒(tong)進行更(geng)換和清洗,以確(que)保(bao)過(guo)(guo)濾效(xiao)果和精度,因為在(zai)過(guo)(guo)濾過(guo)(guo)程中(zhong)粉塵除了被阻(zu)(zu)隔(ge)外還有(you)部分會沉積(ji)于(yu)濾料表(biao)面(mian),增大阻(zu)(zu)力,所以一般的正確(que)更(geng)換時間是三至五個月(yue)!