濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)以(yi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)作為(wei)(wei)過濾(lv)(lv)(lv)(lv)元(yuan)件所組(zu)成(cheng)或(huo)采用脈沖噴吹的除(chu)塵(chen)(chen)器(qi)(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)按(an)安裝(zhuang)(zhuang)方式(shi)(shi)分(fen),可(ke)以(yi)分(fen)為(wei)(wei)斜插式(shi)(shi),側裝(zhuang)(zhuang)式(shi)(shi),吊(diao)裝(zhuang)(zhuang)式(shi)(shi),上裝(zhuang)(zhuang)式(shi)(shi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)按(an)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)材料(liao)分(fen),可(ke)以(yi)分(fen)為(wei)(wei)長(chang)纖維聚酯濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),復合纖維濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),防靜電濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),阻燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),覆(fu)膜(mo)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),納米(mi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)等。
濾筒式(shi)除(chu)(chu)塵器早在20世紀70年代就已(yi)經在日本和歐美一些國家出現,具有體積小(xiao),效(xiao)率高,投(tou)資省,易維護等(deng)(deng)優點,但(dan)因其設備容(rong)量小(xiao),難組(zu)合成大風量設備,過(guo)(guo)濾風速偏低,應(ying)用范圍窄(zhai),僅在糧食、焊(han)接等(deng)(deng)行(xing)(xing)(xing)業應(ying)用,所以(yi)多年來未能(neng)大量推(tui)廣。近年來,隨著新(xin)技術、新(xin)材(cai)料(liao)不斷地(di)發展,以(yi)日本,美國的公(gong)司(si)為代表,對除(chu)(chu)塵器的結構和濾料(liao)進行(xing)(xing)(xing)了改進,使(shi)得濾筒除(chu)(chu)塵器廣泛地(di)應(ying)用于(yu)水泥(ni)、鋼鐵(tie)、電(dian)力、食品、冶金(jin)、化工等(deng)(deng)工業領域,整體容(rong)量增加數倍,成為過(guo)(guo)濾面(mian)積>2000m2大型(xing)除(chu)(chu)塵器(GB6719-86類),是解(jie)決傳統除(chu)(chu)塵器對超細粉(fen)塵收集難、過(guo)(guo)濾風速高、清(qing)灰(hui)效(xiao)果差、濾袋易磨損破漏、運行(xing)(xing)(xing)成本高的上(shang)好方案,和市場上(shang)現有各(ge)種(zhong)袋式(shi)、靜電(dian)除(chu)(chu)塵器相比具有有效(xiao)過(guo)(guo)濾面(mian)積大、壓(ya)差低、低排放、體積小(xiao)、使(shi)用壽命長(chang)等(deng)(deng)特點,成為工業除(chu)(chu)塵器發展的新(xin)方向。
濾筒式除塵器的(de)結構(gou)是由進風(feng)管、排風(feng)管、箱(xiang)體、灰斗、清灰裝置、導流裝置、氣流分(fen)流分(fen)布板(ban)、濾筒及電控裝置組成(cheng),類似氣箱(xiang)脈沖(chong)袋除塵結構(gou)。
濾筒在(zai)除塵器(qi)中的布(bu)置很重要,既可以(yi)垂直布(bu)置在(zai)箱體花(hua)板上,也可以(yi)傾(qing)斜布(bu)置 在(zai)花(hua)板上,從清(qing)灰效果看,垂直布(bu)置較為合理。花(hua)板下部為過濾室,上部為氣(qi)(qi)箱脈沖室。在(zai)除塵器(qi)入口(kou)處裝有氣(qi)(qi)流(liu)分(fen)布(bu)板。
含(han)塵氣(qi)體進入(ru)(ru)除塵器灰(hui)斗(dou)后,由于氣(qi)流斷面突然(ran)擴大及氣(qi)流分布板作用(yong),氣(qi)流中一部(bu)分粗大顆粒在(zai)動和慣性力作用(yong)下沉降在(zai)灰(hui)斗(dou);粒度細、密度小(xiao)的(de)塵粒進入(ru)(ru)濾(lv)塵室后,通過(guo)布朗擴散和篩濾(lv)等組合效應,使粉(fen)塵沉積在(zai)濾(lv)料(liao)表(biao)面上,凈化后的(de)氣(qi)體進入(ru)(ru)凈氣(qi)室由排氣(qi)管經(jing)風機排出。
濾筒式除塵(chen)(chen)器的(de)阻力隨(sui)濾料表面粉塵(chen)(chen)層厚度(du)的(de)增加而增大。阻力達到某一(yi)(yi)(yi)規(gui)定值時進(jin)行清(qing)灰(hui)(hui)(hui)(hui)。此時PLC程序控(kong)制脈(mo)沖(chong)閥(fa)的(de)啟(qi)閉(bi),首先一(yi)(yi)(yi)分室提升閥(fa)關閉(bi),將過(guo)濾氣(qi)流截斷,然后電(dian)磁(ci)脈(mo)沖(chong)閥(fa)開啟(qi),壓縮空氣(qi)以及短的(de)時間在(zai)上(shang)箱(xiang)體內迅速膨脹,涌入濾筒,使濾筒膨脹變(bian)形產生(sheng)振動,并在(zai)逆向氣(qi)流沖(chong)刷(shua)的(de)作(zuo)用下(xia),附著在(zai)濾袋外表面上(shang)的(de)粉塵(chen)(chen)被剝離落入灰(hui)(hui)(hui)(hui)斗中。清(qing)灰(hui)(hui)(hui)(hui)完畢后,電(dian)磁(ci)脈(mo)沖(chong)閥(fa)關閉(bi),提升閥(fa)打開,該室又(you)恢復過(guo)濾狀態。清(qing)灰(hui)(hui)(hui)(hui)各室依次進(jin)行,從一(yi)(yi)(yi)室清(qing)灰(hui)(hui)(hui)(hui)開始(shi)至下(xia)一(yi)(yi)(yi)次清(qing)灰(hui)(hui)(hui)(hui)開始(shi)為一(yi)(yi)(yi)個清(qing)灰(hui)(hui)(hui)(hui)周期(qi)。脫落的(de)粉塵(chen)(chen)掉入灰(hui)(hui)(hui)(hui)斗內通過(guo)缷灰(hui)(hui)(hui)(hui)閥(fa)排出。
在此(ci)過(guo)(guo)程中必須定期(qi)對(dui)濾(lv)筒進行(xing)更換和清洗(xi),以確(que)保過(guo)(guo)濾(lv)效果和精(jing)度(du),因為(wei)在過(guo)(guo)濾(lv)過(guo)(guo)程中粉塵除了被(bei)阻隔外還(huan)有部分會(hui)沉積于(yu)濾(lv)料表面,增大阻力,所(suo)以一般的正確(que)更換時間是三至五個(ge)月(yue)!