除(chu)塵器(qi)的(de)工(gong)作好壞(huai),不僅直接(jie)影響到(dao)除(chu)塵系(xi)(xi)統的(de)可靠運(yun)行(xing)(xing),還關系(xi)(xi)到(dao)生產(chan)系(xi)(xi)統的(de)正常(chang)運(yun)行(xing)(xing)、車間(jian)廠區和(he)周邊居民的(de)環境衛生、風機(ji)葉片的(de)磨損和(he)壽命,同(tong)時(shi)還涉及有經濟(ji)價值(zhi)物料的(de)回(hui)收利用問題。因(yin)此,必須正確地(di)(di)設計、選擇與使用除(chu)塵器(qi)。選擇除(chu)塵器(qi)時(shi)必須全面考慮一(yi)次投資和(he)運(yun)行(xing)(xing)費用,如除(chu)塵效率、壓力(li)損失、可靠性、一(yi)次投資、占地(di)(di)面積(ji)、維修管理(li)等因(yin)素,根(gen)據煙(yan)塵的(de)理(li)化性質、特點和(he)生產(chan)工(gong)藝的(de)要求,針(zhen)對性地(di)(di)選擇除(chu)塵器(qi)。
1.根據除(chu)塵(chen)效率的(de)要求
所選(xuan)除(chu)塵器必須(xu)滿足排放(fang)標準的要(yao)求。
不同的(de)(de)除(chu)(chu)(chu)(chu)(chu)塵器(qi)具有(you)不同的(de)(de)除(chu)(chu)(chu)(chu)(chu)塵效率。對于運行狀(zhuang)況(kuang)不穩定(ding)或波動較(jiao)大的(de)(de)除(chu)(chu)(chu)(chu)(chu)塵系(xi)統,要注(zhu)意煙氣處理量變化對除(chu)(chu)(chu)(chu)(chu)塵效率的(de)(de)影響。正常運行時(shi),除(chu)(chu)(chu)(chu)(chu)塵器(qi)的(de)(de)效率高低排(pai)序是:袋(dai)式除(chu)(chu)(chu)(chu)(chu)塵器(qi)、電(dian)除(chu)(chu)(chu)(chu)(chu)塵器(qi)及文(wen)丘里除(chu)(chu)(chu)(chu)(chu)塵器(qi)、水膜旋風除(chu)(chu)(chu)(chu)(chu)塵器(qi)、旋風除(chu)(chu)(chu)(chu)(chu)塵器(qi)、慣(guan)性除(chu)(chu)(chu)(chu)(chu)塵器(qi)、重力除(chu)(chu)(chu)(chu)(chu)塵器(qi)
2.根據氣體性質
選擇除(chu)(chu)塵(chen)器(qi)時(shi),必須考(kao)慮(lv)(lv)氣(qi)(qi)體(ti)的(de)(de)風(feng)量、溫(wen)度(du)(du)、成分、濕(shi)度(du)(du)等因素。電除(chu)(chu)塵(chen)器(qi)適合(he)于大(da)(da)風(feng)量、溫(wen)度(du)(du)<400℃的(de)(de)煙(yan)氣(qi)(qi)凈(jing)化(hua);袋式(shi)除(chu)(chu)塵(chen)器(qi)適合(he)于溫(wen)度(du)(du)<260℃的(de)(de)煙(yan)氣(qi)(qi)凈(jing)化(hua),不(bu)受煙(yan)氣(qi)(qi)量大(da)(da)小的(de)(de)限制,當(dang)溫(wen)度(du)(du)≥260℃時(shi),煙(yan)氣(qi)(qi)應(ying)冷卻降溫(wen)后方可(ke)使用(yong)袋式(shi)除(chu)(chu)塵(chen)器(qi);袋式(shi)除(chu)(chu)塵(chen)器(qi)不(bu)宜處(chu)理高(gao)濕(shi)度(du)(du)和含(han)油污的(de)(de)煙(yan)氣(qi)(qi)凈(jing)化(hua);易燃易爆(bao)的(de)(de)氣(qi)(qi)體(ti)凈(jing)化(hua)(如煤氣(qi)(qi))適合(he)于濕(shi)式(shi)除(chu)(chu)塵(chen)器(qi);旋(xuan)風(feng)除(chu)(chu)塵(chen)器(qi)的(de)(de)處(chu)理風(feng)量有限,當(dang)風(feng)量較大(da)(da)時(shi),可(ke)采用(yong)多臺(tai)除(chu)(chu)塵(chen)器(qi)并聯的(de)(de)方式(shi);當(dang)需要(yao)同時(shi)除(chu)(chu)塵(chen)和凈(jing)化(hua)有害氣(qi)(qi)體(ti)時(shi),可(ke)考(kao)慮(lv)(lv)采用(yong)噴淋(lin)塔和旋(xuan)風(feng)水膜除(chu)(chu)塵(chen)器(qi)。< p=“”>
3.根據粉塵性質
粉塵(chen)(chen)(chen)(chen)(chen)(chen)性(xing)(xing)(xing)質包括比(bi)電(dian)(dian)阻、粒度(du)(du)(du)(du)、真(zhen)密度(du)(du)(du)(du)、瓢(piao)性(xing)(xing)(xing)、憎水性(xing)(xing)(xing)和(he)水硬性(xing)(xing)(xing)、可燃、爆(bao)炸(zha)等(deng)。比(bi)電(dian)(dian)阻過大或過小的(de)(de)(de)(de)粉塵(chen)(chen)(chen)(chen)(chen)(chen)不(bu)宜(yi)(yi)采用(yong)電(dian)(dian)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器,袋式(shi)(shi)(shi)(shi)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器不(bu)受粉塵(chen)(chen)(chen)(chen)(chen)(chen)比(bi)電(dian)(dian)阻的(de)(de)(de)(de)影(ying)響(xiang);粉塵(chen)(chen)(chen)(chen)(chen)(chen)的(de)(de)(de)(de)濃度(du)(du)(du)(du)和(he)粒度(du)(du)(du)(du)對電(dian)(dian)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器效率的(de)(de)(de)(de)影(ying)響(xiang)較(jiao)為顯著,但對袋式(shi)(shi)(shi)(shi)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器的(de)(de)(de)(de)影(ying)響(xiang)不(bu)顯著;當氣(qi)體(ti)的(de)(de)(de)(de)含塵(chen)(chen)(chen)(chen)(chen)(chen)濃度(du)(du)(du)(du)較(jiao)高時,電(dian)(dian)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器前宜(yi)(yi)設置(zhi)預除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)裝置(zhi);袋式(shi)(shi)(shi)(shi)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器的(de)(de)(de)(de)型(xing)式(shi)(shi)(shi)(shi)、清灰(hui)方(fang)式(shi)(shi)(shi)(shi)和(he)過濾風速取(qu)決于粉塵(chen)(chen)(chen)(chen)(chen)(chen)的(de)(de)(de)(de)性(xing)(xing)(xing)質(粒徑、瓢(piao)性(xing)(xing)(xing));濕式(shi)(shi)(shi)(shi)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器不(bu)適合于凈化憎水性(xing)(xing)(xing)和(he)水硬性(xing)(xing)(xing)的(de)(de)(de)(de)粉塵(chen)(chen)(chen)(chen)(chen)(chen):粉塵(chen)(chen)(chen)(chen)(chen)(chen)的(de)(de)(de)(de)真(zhen)密度(du)(du)(du)(du)對重力除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器、慣性(xing)(xing)(xing)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器和(he)旋(xuan)風除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器的(de)(de)(de)(de)影(ying)響(xiang)顯著;對于新附(fu)性(xing)(xing)(xing)大的(de)(de)(de)(de)粉塵(chen)(chen)(chen)(chen)(chen)(chen),易導致除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器工作面(mian)貓結或堵(du)塞,因此(ci),不(bu)宜(yi)(yi)采用(yong)干(gan)法除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen);粉塵(chen)(chen)(chen)(chen)(chen)(chen)凈化遇水后(hou),能產生可燃或有爆(bao)炸(zha)危(wei)險(xian)的(de)(de)(de)(de)混合物時,不(bu)得采用(yong)濕式(shi)(shi)(shi)(shi)除(chu)(chu)(chu)(chu)塵(chen)(chen)(chen)(chen)(chen)(chen)器。
4.根據壓力損(sun)失與能耗
袋(dai)式除塵(chen)器(qi)的(de)阻(zu)力比電除塵(chen)器(qi)的(de)阻(zu)力大(da),但從除塵(chen)器(qi)整體能耗(hao)(hao)來對比,兩(liang)者能耗(hao)(hao)相差不大(da)。
5.根(gen)據設(she)備投(tou)資和運(yun)行費用
6.節(jie)水與(yu)防凍的要求(qiu)
水資(zi)源(yuan)缺(que)乏的地區不適合采用(yong)濕式(shi)除塵(chen)器(qi);北方地區存在冬(dong)季凍結的問題,盡(jin)可(ke)能不使用(yong)濕式(shi)除塵(chen)器(qi)。
7.粉塵和氣(qi)體(ti)回收利用的要(yao)求(qiu)
粉塵具有(you)回(hui)(hui)收價值時(shi),宜(yi)采用(yong)干法除(chu)(chu)塵;當粉塵具有(you)很高(gao)的(de)回(hui)(hui)收價值時(shi),宜(yi)采用(yong)袋(dai)式(shi)除(chu)(chu)塵器;當凈化后的(de)氣體需要(yao)回(hui)(hui)收利用(yong)或凈化后的(de)空氣需要(yao)再循環(huan)利用(yong)時(shi),宜(yi)采用(yong)高(gao)效(xiao)袋(dai)式(shi)除(chu)(chu)塵器。