濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi)以濾(lv)(lv)筒(tong)(tong)(tong)作為(wei)(wei)過濾(lv)(lv)元(yuan)件(jian)所組成或采用脈沖噴吹的(de)除(chu)(chu)塵(chen)(chen)器(qi)(qi)。 濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi)按(an)安(an)裝方式(shi)分,可以分為(wei)(wei)斜插式(shi),側裝式(shi),吊裝式(shi),上裝式(shi)。 濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi)按(an)濾(lv)(lv)筒(tong)(tong)(tong)材(cai)料分,可以分為(wei)(wei)長纖(xian)維(wei)聚酯濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi),復合纖(xian)維(wei)濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi),防靜電(dian)濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi),阻燃濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi),覆膜濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi),納米濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi)等。
濾(lv)(lv)筒(tong)式除(chu)(chu)塵(chen)(chen)器(qi)(qi)早在20世紀(ji)70年代就已經在日本(ben)和(he)歐美一(yi)些(xie)國家出現,具(ju)(ju)有(you)(you)體(ti)積小,效率高(gao),投資(zi)省,易維護等優點(dian)(dian),但因(yin)其設備(bei)容量小,難組合成(cheng)大(da)(da)(da)風(feng)(feng)量設備(bei),過(guo)濾(lv)(lv)風(feng)(feng)速偏低,應(ying)用(yong)范圍窄,僅(jin)在糧食(shi)、焊接等行(xing)(xing)業應(ying)用(yong),所以(yi)多年來未能大(da)(da)(da)量推廣。近年來,隨著新技術、新材(cai)料不斷地發展,以(yi)日本(ben),美國的公(gong)司(si)為代表,對除(chu)(chu)塵(chen)(chen)器(qi)(qi)的結構(gou)和(he)濾(lv)(lv)料進(jin)行(xing)(xing)了改進(jin),使得濾(lv)(lv)筒(tong)除(chu)(chu)塵(chen)(chen)器(qi)(qi)廣泛地應(ying)用(yong)于水泥、鋼(gang)鐵、電(dian)力、食(shi)品、冶金、化工(gong)(gong)等工(gong)(gong)業領(ling)域,整體(ti)容量增加數倍,成(cheng)為過(guo)濾(lv)(lv)面(mian)積>2000m2大(da)(da)(da)型(xing)除(chu)(chu)塵(chen)(chen)器(qi)(qi)(GB6719-86類),是解決傳(chuan)統除(chu)(chu)塵(chen)(chen)器(qi)(qi)對超細(xi)粉塵(chen)(chen)收集難、過(guo)濾(lv)(lv)風(feng)(feng)速高(gao)、清灰(hui)效果差(cha)、濾(lv)(lv)袋(dai)易磨損破漏、運行(xing)(xing)成(cheng)本(ben)高(gao)的上(shang)好方(fang)案(an),和(he)市場上(shang)現有(you)(you)各種袋(dai)式、靜(jing)電(dian)除(chu)(chu)塵(chen)(chen)器(qi)(qi)相比具(ju)(ju)有(you)(you)有(you)(you)效過(guo)濾(lv)(lv)面(mian)積大(da)(da)(da)、壓(ya)差(cha)低、低排放、體(ti)積小、使用(yong)壽命(ming)長等特點(dian)(dian),成(cheng)為工(gong)(gong)業除(chu)(chu)塵(chen)(chen)器(qi)(qi)發展的新方(fang)向(xiang)。
濾筒式除(chu)塵(chen)器(qi)的(de)結構(gou)是由進(jin)風管、排(pai)風管、箱體、灰斗、清灰裝(zhuang)置、導流裝(zhuang)置、氣流分(fen)流分(fen)布板、濾筒及電(dian)控裝(zhuang)置組成,類(lei)似氣箱脈(mo)沖袋除(chu)塵(chen)結構(gou)。
濾(lv)筒在除(chu)(chu)塵(chen)器中的布(bu)置(zhi)很重要,既(ji)可(ke)以垂(chui)直布(bu)置(zhi)在箱(xiang)體花(hua)板(ban)上,也可(ke)以傾斜布(bu)置(zhi) 在花(hua)板(ban)上,從清灰(hui)效果看,垂(chui)直布(bu)置(zhi)較為(wei)合理。花(hua)板(ban)下部(bu)為(wei)過(guo)濾(lv)室,上部(bu)為(wei)氣(qi)(qi)箱(xiang)脈(mo)沖室。在除(chu)(chu)塵(chen)器入(ru)口處裝有氣(qi)(qi)流分布(bu)板(ban)。
含塵(chen)氣(qi)(qi)體(ti)進(jin)(jin)入(ru)(ru)(ru)除塵(chen)器灰斗后(hou)(hou),由于氣(qi)(qi)流(liu)斷面(mian)突然擴大及氣(qi)(qi)流(liu)分(fen)布板(ban)作用,氣(qi)(qi)流(liu)中一(yi)部分(fen)粗大顆(ke)粒(li)(li)在(zai)動(dong)和(he)(he)慣性力作用下沉降在(zai)灰斗;粒(li)(li)度(du)細、密度(du)小的塵(chen)粒(li)(li)進(jin)(jin)入(ru)(ru)(ru)濾(lv)塵(chen)室后(hou)(hou),通過布朗擴散(san)和(he)(he)篩濾(lv)等組合效(xiao)應,使(shi)粉塵(chen)沉積在(zai)濾(lv)料表面(mian)上(shang),凈化后(hou)(hou)的氣(qi)(qi)體(ti)進(jin)(jin)入(ru)(ru)(ru)凈氣(qi)(qi)室由排(pai)氣(qi)(qi)管(guan)經(jing)風機排(pai)出。
濾(lv)筒式除塵器的阻(zu)力隨濾(lv)料表面粉塵層厚度的增加而(er)增大。阻(zu)力達到某一(yi)(yi)規定值時進行清(qing)(qing)灰(hui)。此時PLC程序控(kong)制脈(mo)沖閥(fa)的啟閉,首(shou)先一(yi)(yi)分室提升(sheng)閥(fa)關(guan)閉,將過(guo)(guo)濾(lv)氣流截斷(duan),然后電磁脈(mo)沖閥(fa)開啟,壓縮空氣以(yi)及短的時間(jian)在(zai)上箱(xiang)體內(nei)(nei)迅(xun)速膨脹,涌入(ru)(ru)濾(lv)筒,使濾(lv)筒膨脹變(bian)形產生振動,并在(zai)逆向氣流沖刷的作用下(xia),附著在(zai)濾(lv)袋外表面上的粉塵被(bei)剝離落(luo)入(ru)(ru)灰(hui)斗中。清(qing)(qing)灰(hui)完畢后,電磁脈(mo)沖閥(fa)關(guan)閉,提升(sheng)閥(fa)打開,該室又恢復過(guo)(guo)濾(lv)狀態。清(qing)(qing)灰(hui)各室依(yi)次進行,從一(yi)(yi)室清(qing)(qing)灰(hui)開始(shi)至(zhi)下(xia)一(yi)(yi)次清(qing)(qing)灰(hui)開始(shi)為(wei)一(yi)(yi)個清(qing)(qing)灰(hui)周期(qi)。脫(tuo)落(luo)的粉塵掉入(ru)(ru)灰(hui)斗內(nei)(nei)通過(guo)(guo)缷(xie)灰(hui)閥(fa)排出(chu)。
在(zai)(zai)此過程中必須定期對(dui)濾(lv)(lv)筒進行更換和清洗,以(yi)確保過濾(lv)(lv)效果和精度(du),因為(wei)在(zai)(zai)過濾(lv)(lv)過程中粉塵除了被阻隔(ge)外還有部分會沉(chen)積于濾(lv)(lv)料表面(mian),增大阻力,所以(yi)一(yi)般的正(zheng)確更換時(shi)間是三(san)至五個月!