濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)以濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)作為過濾(lv)(lv)(lv)(lv)元件所組(zu)成或采(cai)用脈(mo)沖噴吹的除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)按安(an)裝(zhuang)方式(shi)分(fen)(fen),可以分(fen)(fen)為斜插式(shi),側裝(zhuang)式(shi),吊裝(zhuang)式(shi),上裝(zhuang)式(shi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)按濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)材(cai)料分(fen)(fen),可以分(fen)(fen)為長纖維(wei)聚酯濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi),復(fu)合纖維(wei)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi),防靜(jing)電濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi),阻燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi),覆膜濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi),納(na)米濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(qi)等。
濾(lv)(lv)(lv)筒式(shi)除(chu)塵(chen)(chen)器早(zao)在(zai)20世(shi)紀70年(nian)(nian)代就已(yi)經在(zai)日(ri)本(ben)和歐美一些(xie)國(guo)家出現,具(ju)有(you)(you)體積(ji)小,效率高,投資(zi)省,易維護等(deng)(deng)優點,但因其設(she)備(bei)容量(liang)(liang)小,難(nan)組合成(cheng)大風(feng)量(liang)(liang)設(she)備(bei),過濾(lv)(lv)(lv)風(feng)速偏低(di),應用(yong)范(fan)圍窄,僅在(zai)糧(liang)食、焊接等(deng)(deng)行(xing)業(ye)應用(yong),所以多年(nian)(nian)來未(wei)能大量(liang)(liang)推廣。近年(nian)(nian)來,隨著(zhu)新(xin)(xin)(xin)技術、新(xin)(xin)(xin)材料不斷地發展,以日(ri)本(ben),美國(guo)的(de)(de)(de)公司為(wei)代表,對(dui)除(chu)塵(chen)(chen)器的(de)(de)(de)結(jie)構和濾(lv)(lv)(lv)料進(jin)行(xing)了改進(jin),使得(de)濾(lv)(lv)(lv)筒除(chu)塵(chen)(chen)器廣泛(fan)地應用(yong)于水(shui)泥(ni)、鋼(gang)鐵、電(dian)力、食品、冶(ye)金、化工等(deng)(deng)工業(ye)領(ling)域(yu),整體容量(liang)(liang)增加數(shu)倍,成(cheng)為(wei)過濾(lv)(lv)(lv)面積(ji)>2000m2大型除(chu)塵(chen)(chen)器(GB6719-86類),是解決(jue)傳統(tong)除(chu)塵(chen)(chen)器對(dui)超細(xi)粉塵(chen)(chen)收集難(nan)、過濾(lv)(lv)(lv)風(feng)速高、清灰效果(guo)差、濾(lv)(lv)(lv)袋易磨損破(po)漏、運行(xing)成(cheng)本(ben)高的(de)(de)(de)上好方案,和市(shi)場(chang)上現有(you)(you)各種袋式(shi)、靜電(dian)除(chu)塵(chen)(chen)器相比具(ju)有(you)(you)有(you)(you)效過濾(lv)(lv)(lv)面積(ji)大、壓差低(di)、低(di)排放、體積(ji)小、使用(yong)壽(shou)命長等(deng)(deng)特點,成(cheng)為(wei)工業(ye)除(chu)塵(chen)(chen)器發展的(de)(de)(de)新(xin)(xin)(xin)方向(xiang)。
濾(lv)筒式除(chu)塵(chen)器的結構是由進風管(guan)、排風管(guan)、箱(xiang)體、灰斗、清灰裝置(zhi)、導流(liu)裝置(zhi)、氣(qi)流(liu)分(fen)流(liu)分(fen)布板(ban)、濾(lv)筒及電控裝置(zhi)組成,類似氣(qi)箱(xiang)脈沖(chong)袋除(chu)塵(chen)結構。
濾筒在(zai)除塵器中(zhong)的布(bu)置很重(zhong)要,既可(ke)以垂(chui)直布(bu)置在(zai)箱(xiang)體花(hua)板上,也可(ke)以傾斜布(bu)置 在(zai)花(hua)板上,從(cong)清灰(hui)效果看,垂(chui)直布(bu)置較為合理(li)。花(hua)板下部為過濾室(shi),上部為氣箱(xiang)脈沖(chong)室(shi)。在(zai)除塵器入口處(chu)裝有氣流分布(bu)板。
含塵(chen)(chen)氣(qi)(qi)(qi)體(ti)進(jin)入除塵(chen)(chen)器灰(hui)斗(dou)后(hou),由于(yu)氣(qi)(qi)(qi)流斷面突然擴大及氣(qi)(qi)(qi)流分布板作用,氣(qi)(qi)(qi)流中一(yi)部分粗大顆粒(li)在(zai)動和(he)慣性力(li)作用下(xia)沉降(jiang)在(zai)灰(hui)斗(dou);粒(li)度細、密度小的塵(chen)(chen)粒(li)進(jin)入濾塵(chen)(chen)室后(hou),通過布朗擴散和(he)篩(shai)濾等組合效應,使粉塵(chen)(chen)沉積在(zai)濾料表面上,凈(jing)化后(hou)的氣(qi)(qi)(qi)體(ti)進(jin)入凈(jing)氣(qi)(qi)(qi)室由排氣(qi)(qi)(qi)管經風(feng)機(ji)排出。
濾(lv)(lv)筒(tong)式(shi)除(chu)塵器的(de)阻(zu)力(li)隨濾(lv)(lv)料表(biao)面粉塵層厚(hou)度的(de)增加而增大。阻(zu)力(li)達到某一規定值時進行清灰(hui)。此時PLC程序控(kong)制脈(mo)沖閥的(de)啟(qi)閉,首先一分室(shi)(shi)提升閥關閉,將過(guo)濾(lv)(lv)氣流(liu)截斷(duan),然后(hou)電磁(ci)(ci)脈(mo)沖閥開啟(qi),壓縮空(kong)氣以及短的(de)時間在(zai)上(shang)箱體內迅速膨脹(zhang),涌入濾(lv)(lv)筒(tong),使濾(lv)(lv)筒(tong)膨脹(zhang)變形產生振(zhen)動,并在(zai)逆向氣流(liu)沖刷(shua)的(de)作(zuo)用下,附著在(zai)濾(lv)(lv)袋外表(biao)面上(shang)的(de)粉塵被剝離落入灰(hui)斗中。清灰(hui)完畢后(hou),電磁(ci)(ci)脈(mo)沖閥關閉,提升閥打開,該(gai)室(shi)(shi)又恢復過(guo)濾(lv)(lv)狀(zhuang)態。清灰(hui)各(ge)室(shi)(shi)依次進行,從一室(shi)(shi)清灰(hui)開始至下一次清灰(hui)開始為一個清灰(hui)周期。脫(tuo)落的(de)粉塵掉入灰(hui)斗內通(tong)過(guo)缷灰(hui)閥排出。
在(zai)此過(guo)程(cheng)中(zhong)必須(xu)定(ding)期對濾(lv)筒進行更換和清洗(xi),以(yi)確保過(guo)濾(lv)效果(guo)和精度,因為在(zai)過(guo)濾(lv)過(guo)程(cheng)中(zhong)粉塵(chen)除了被阻(zu)隔外(wai)還有部分會沉積于(yu)濾(lv)料表面,增大阻(zu)力(li),所(suo)以(yi)一般的正確更換時間是(shi)三至五個(ge)月(yue)!