濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)以(yi)濾(lv)筒(tong)(tong)(tong)作(zuo)為(wei)(wei)過濾(lv)元(yuan)件所組成或采用脈(mo)沖噴吹的除(chu)塵(chen)(chen)(chen)器(qi)。 濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)按安裝方(fang)式(shi)分(fen),可以(yi)分(fen)為(wei)(wei)斜插(cha)式(shi),側裝式(shi),吊裝式(shi),上(shang)裝式(shi)。 濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)按濾(lv)筒(tong)(tong)(tong)材料分(fen),可以(yi)分(fen)為(wei)(wei)長纖維(wei)聚酯濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),復合纖維(wei)濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),防靜電濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),阻燃濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),覆(fu)膜濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi),納米濾(lv)筒(tong)(tong)(tong)除(chu)塵(chen)(chen)(chen)器(qi)等(deng)。
濾(lv)筒(tong)式(shi)除(chu)(chu)塵(chen)器早在20世紀70年(nian)代(dai)就已經(jing)在日本和(he)歐美一些國家出現,具(ju)有(you)體(ti)積(ji)(ji)小,效(xiao)(xiao)率高(gao),投(tou)資省,易維護等(deng)(deng)優點,但因其設備容量(liang)小,難組合成大風量(liang)設備,過(guo)(guo)濾(lv)風速(su)偏低(di),應用(yong)范(fan)圍(wei)窄,僅在糧食(shi)、焊接等(deng)(deng)行(xing)業(ye)(ye)(ye)應用(yong),所以(yi)(yi)多年(nian)來未能大量(liang)推廣。近年(nian)來,隨著新(xin)技術(shu)、新(xin)材(cai)料(liao)不斷地發(fa)展(zhan),以(yi)(yi)日本,美國的公司為(wei)代(dai)表(biao),對(dui)除(chu)(chu)塵(chen)器的結構(gou)和(he)濾(lv)料(liao)進(jin)(jin)行(xing)了改進(jin)(jin),使得(de)濾(lv)筒(tong)除(chu)(chu)塵(chen)器廣泛地應用(yong)于(yu)水泥、鋼鐵、電力、食(shi)品、冶金、化(hua)工(gong)等(deng)(deng)工(gong)業(ye)(ye)(ye)領域,整體(ti)容量(liang)增加數倍,成為(wei)過(guo)(guo)濾(lv)面(mian)積(ji)(ji)>2000m2大型除(chu)(chu)塵(chen)器(GB6719-86類),是解(jie)決傳統除(chu)(chu)塵(chen)器對(dui)超細粉塵(chen)收集(ji)難、過(guo)(guo)濾(lv)風速(su)高(gao)、清灰效(xiao)(xiao)果差、濾(lv)袋易磨損(sun)破漏、運(yun)行(xing)成本高(gao)的上好方案,和(he)市(shi)場上現有(you)各種袋式(shi)、靜電除(chu)(chu)塵(chen)器相比具(ju)有(you)有(you)效(xiao)(xiao)過(guo)(guo)濾(lv)面(mian)積(ji)(ji)大、壓差低(di)、低(di)排放、體(ti)積(ji)(ji)小、使用(yong)壽命(ming)長等(deng)(deng)特點,成為(wei)工(gong)業(ye)(ye)(ye)除(chu)(chu)塵(chen)器發(fa)展(zhan)的新(xin)方向。
濾筒式除塵器的結構(gou)是(shi)由進風管、排(pai)風管、箱體、灰斗(dou)、清灰裝(zhuang)置(zhi)(zhi)、導(dao)流裝(zhuang)置(zhi)(zhi)、氣(qi)流分(fen)流分(fen)布(bu)板、濾筒及電控裝(zhuang)置(zhi)(zhi)組成,類(lei)似氣(qi)箱脈(mo)沖袋(dai)除塵結構(gou)。
濾筒在除塵(chen)(chen)器中的(de)布(bu)(bu)置很重要,既可(ke)以垂直布(bu)(bu)置在箱(xiang)體(ti)花(hua)板(ban)上(shang),也可(ke)以傾斜布(bu)(bu)置 在花(hua)板(ban)上(shang),從清灰效(xiao)果看,垂直布(bu)(bu)置較為合理(li)。花(hua)板(ban)下(xia)部(bu)為過(guo)濾室,上(shang)部(bu)為氣箱(xiang)脈沖(chong)室。在除塵(chen)(chen)器入口處裝(zhuang)有(you)氣流(liu)分布(bu)(bu)板(ban)。
含塵(chen)氣(qi)(qi)(qi)體進入(ru)除塵(chen)器灰斗(dou)后(hou),由于氣(qi)(qi)(qi)流(liu)斷(duan)面突然(ran)擴大及氣(qi)(qi)(qi)流(liu)分(fen)布板(ban)作用,氣(qi)(qi)(qi)流(liu)中一部(bu)分(fen)粗大顆粒在動和慣(guan)性力作用下(xia)沉(chen)降在灰斗(dou);粒度細(xi)、密度小的塵(chen)粒進入(ru)濾(lv)(lv)塵(chen)室(shi)后(hou),通過布朗擴散和篩濾(lv)(lv)等(deng)組合效應,使粉塵(chen)沉(chen)積在濾(lv)(lv)料表(biao)面上,凈化后(hou)的氣(qi)(qi)(qi)體進入(ru)凈氣(qi)(qi)(qi)室(shi)由排氣(qi)(qi)(qi)管經風機排出。
濾(lv)筒(tong)(tong)式除塵(chen)器的阻力隨濾(lv)料(liao)表面(mian)粉塵(chen)層厚度(du)的增加而增大。阻力達到(dao)某一(yi)規定值時(shi)進行(xing)清灰(hui)。此時(shi)PLC程序控制脈(mo)(mo)沖(chong)閥的啟(qi)閉(bi),首先一(yi)分室提(ti)升閥關閉(bi),將過濾(lv)氣流截斷,然后電(dian)(dian)磁脈(mo)(mo)沖(chong)閥開(kai)啟(qi),壓縮空氣以及短的時(shi)間(jian)在上箱體內(nei)迅速膨脹(zhang)(zhang),涌入(ru)濾(lv)筒(tong)(tong),使濾(lv)筒(tong)(tong)膨脹(zhang)(zhang)變(bian)形產生振動,并(bing)在逆向氣流沖(chong)刷的作用下(xia),附著在濾(lv)袋外表面(mian)上的粉塵(chen)被剝離落入(ru)灰(hui)斗中。清灰(hui)完畢后,電(dian)(dian)磁脈(mo)(mo)沖(chong)閥關閉(bi),提(ti)升閥打(da)開(kai),該室又恢復過濾(lv)狀態(tai)。清灰(hui)各室依次(ci)進行(xing),從一(yi)室清灰(hui)開(kai)始至下(xia)一(yi)次(ci)清灰(hui)開(kai)始為一(yi)個清灰(hui)周期(qi)。脫落的粉塵(chen)掉入(ru)灰(hui)斗內(nei)通過缷灰(hui)閥排出(chu)。
在(zai)此(ci)過(guo)程中(zhong)必須(xu)定(ding)期對濾(lv)(lv)筒進行更(geng)換(huan)和(he)(he)清(qing)洗,以確(que)保過(guo)濾(lv)(lv)效果和(he)(he)精度,因為在(zai)過(guo)濾(lv)(lv)過(guo)程中(zhong)粉塵除了被(bei)阻(zu)隔外還有(you)部分會沉(chen)積于濾(lv)(lv)料(liao)表面,增(zeng)大阻(zu)力,所(suo)以一般的正確(que)更(geng)換(huan)時間(jian)是三至五個月!