濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器以濾(lv)(lv)(lv)筒(tong)(tong)作為過(guo)濾(lv)(lv)(lv)元件所組成(cheng)或采用脈沖(chong)噴吹的除(chu)(chu)塵(chen)(chen)(chen)(chen)器。 濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器按(an)(an)安裝(zhuang)方式(shi)(shi)分,可以分為斜插式(shi)(shi),側裝(zhuang)式(shi)(shi),吊裝(zhuang)式(shi)(shi),上裝(zhuang)式(shi)(shi)。 濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器按(an)(an)濾(lv)(lv)(lv)筒(tong)(tong)材料分,可以分為長纖維(wei)聚酯濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,復合(he)纖維(wei)濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,防(fang)靜電濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,阻燃(ran)濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,覆膜濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器,納米濾(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)(chen)器等。
濾(lv)(lv)筒式除塵(chen)器(qi)早在(zai)20世紀70年代就(jiu)已經在(zai)日本(ben)和(he)歐(ou)美一些國(guo)家出現(xian),具有(you)(you)體(ti)積小(xiao),效率高(gao),投資省,易維護等(deng)優(you)點,但因(yin)其(qi)設備容(rong)量(liang)小(xiao),難組合成(cheng)大(da)風(feng)量(liang)設備,過濾(lv)(lv)風(feng)速偏低(di),應用范圍窄,僅在(zai)糧(liang)食、焊接等(deng)行(xing)業應用,所以多年來未能大(da)量(liang)推廣(guang)。近年來,隨著新技(ji)術、新材料不斷地發(fa)展(zhan)(zhan),以日本(ben),美國(guo)的公司為代表,對除塵(chen)器(qi)的結構和(he)濾(lv)(lv)料進行(xing)了(le)改進,使(shi)得濾(lv)(lv)筒除塵(chen)器(qi)廣(guang)泛地應用于水(shui)泥、鋼(gang)鐵、電(dian)力、食品、冶金、化工等(deng)工業領域,整體(ti)容(rong)量(liang)增加數倍,成(cheng)為過濾(lv)(lv)面(mian)積>2000m2大(da)型(xing)除塵(chen)器(qi)(GB6719-86類(lei)),是解決傳統(tong)除塵(chen)器(qi)對超(chao)細粉塵(chen)收集難、過濾(lv)(lv)風(feng)速高(gao)、清灰效果差(cha)(cha)、濾(lv)(lv)袋(dai)易磨損破(po)漏、運行(xing)成(cheng)本(ben)高(gao)的上好(hao)方案(an),和(he)市場上現(xian)有(you)(you)各種袋(dai)式、靜電(dian)除塵(chen)器(qi)相(xiang)比具有(you)(you)有(you)(you)效過濾(lv)(lv)面(mian)積大(da)、壓差(cha)(cha)低(di)、低(di)排放(fang)、體(ti)積小(xiao)、使(shi)用壽命長等(deng)特點,成(cheng)為工業除塵(chen)器(qi)發(fa)展(zhan)(zhan)的新方向(xiang)。
濾筒式除塵(chen)器(qi)的(de)結構是由進風管(guan)、排風管(guan)、箱(xiang)體、灰(hui)斗、清灰(hui)裝置(zhi)、導流(liu)裝置(zhi)、氣流(liu)分(fen)流(liu)分(fen)布板(ban)、濾筒及(ji)電控(kong)裝置(zhi)組成,類似氣箱(xiang)脈沖袋除塵(chen)結構。
濾(lv)筒在(zai)除塵器(qi)中(zhong)的布置(zhi)很(hen)重要,既可以垂直布置(zhi)在(zai)箱(xiang)體花板(ban)上,也可以傾斜布置(zhi) 在(zai)花板(ban)上,從清灰效(xiao)果看,垂直布置(zhi)較為合理。花板(ban)下部(bu)為過濾(lv)室,上部(bu)為氣(qi)箱(xiang)脈沖室。在(zai)除塵器(qi)入(ru)口處裝有氣(qi)流分布板(ban)。
含塵(chen)氣(qi)(qi)體(ti)進入(ru)除塵(chen)器(qi)灰(hui)斗后,由于氣(qi)(qi)流(liu)(liu)斷(duan)面突然擴(kuo)大及氣(qi)(qi)流(liu)(liu)分布板(ban)作用(yong),氣(qi)(qi)流(liu)(liu)中一(yi)部分粗大顆粒(li)在動和慣性(xing)力作用(yong)下沉降在灰(hui)斗;粒(li)度細、密(mi)度小的塵(chen)粒(li)進入(ru)濾(lv)塵(chen)室后,通過布朗擴(kuo)散和篩濾(lv)等組合(he)效應,使粉塵(chen)沉積(ji)在濾(lv)料表面上,凈化后的氣(qi)(qi)體(ti)進入(ru)凈氣(qi)(qi)室由排(pai)氣(qi)(qi)管經風(feng)機排(pai)出。
濾(lv)(lv)(lv)(lv)筒(tong)式除塵(chen)(chen)器的阻(zu)力(li)隨濾(lv)(lv)(lv)(lv)料表面粉(fen)塵(chen)(chen)層(ceng)厚(hou)度的增加而增大。阻(zu)力(li)達到(dao)某一規定值時(shi)進行(xing)清灰(hui)(hui)(hui)(hui)。此時(shi)PLC程(cheng)序控(kong)制脈(mo)沖(chong)(chong)(chong)閥(fa)的啟閉(bi),首先(xian)一分室提升(sheng)閥(fa)關閉(bi),將(jiang)過(guo)濾(lv)(lv)(lv)(lv)氣(qi)流截(jie)斷(duan),然后(hou)(hou)電磁脈(mo)沖(chong)(chong)(chong)閥(fa)開(kai)啟,壓縮空氣(qi)以及短的時(shi)間在上(shang)箱(xiang)體內(nei)迅速(su)膨脹(zhang),涌(yong)入(ru)濾(lv)(lv)(lv)(lv)筒(tong),使濾(lv)(lv)(lv)(lv)筒(tong)膨脹(zhang)變形(xing)產生(sheng)振(zhen)動(dong),并(bing)在逆向氣(qi)流沖(chong)(chong)(chong)刷的作用下(xia),附(fu)著(zhu)在濾(lv)(lv)(lv)(lv)袋(dai)外表面上(shang)的粉(fen)塵(chen)(chen)被剝(bo)離(li)落入(ru)灰(hui)(hui)(hui)(hui)斗(dou)中。清灰(hui)(hui)(hui)(hui)完(wan)畢(bi)后(hou)(hou),電磁脈(mo)沖(chong)(chong)(chong)閥(fa)關閉(bi),提升(sheng)閥(fa)打開(kai),該室又恢復過(guo)濾(lv)(lv)(lv)(lv)狀(zhuang)態。清灰(hui)(hui)(hui)(hui)各室依次進行(xing),從一室清灰(hui)(hui)(hui)(hui)開(kai)始至(zhi)下(xia)一次清灰(hui)(hui)(hui)(hui)開(kai)始為一個清灰(hui)(hui)(hui)(hui)周期(qi)。脫落的粉(fen)塵(chen)(chen)掉入(ru)灰(hui)(hui)(hui)(hui)斗(dou)內(nei)通過(guo)缷灰(hui)(hui)(hui)(hui)閥(fa)排出。
在此過程中必須(xu)定期對(dui)濾筒進行更(geng)換和清洗,以確保過濾效果和精度,因為在過濾過程中粉塵(chen)除了被(bei)阻(zu)隔外還(huan)有(you)部分會沉積于濾料表面,增大阻(zu)力,所以一(yi)般的正確更(geng)換時間是三至五個月!