濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)以(yi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)作(zuo)為過濾(lv)(lv)(lv)(lv)元件所組成(cheng)或采用(yong)脈沖噴吹(chui)的除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)按安(an)裝方(fang)式(shi)(shi)(shi)分(fen),可以(yi)分(fen)為斜插式(shi)(shi)(shi),側裝式(shi)(shi)(shi),吊裝式(shi)(shi)(shi),上裝式(shi)(shi)(shi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)按濾(lv)(lv)(lv)(lv)筒(tong)(tong)材料(liao)分(fen),可以(yi)分(fen)為長纖(xian)維(wei)聚酯濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),復(fu)合纖(xian)維(wei)濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),防靜電濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),阻燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),覆膜(mo)濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),納米(mi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)等。
濾筒(tong)式(shi)(shi)除(chu)(chu)(chu)塵(chen)(chen)器(qi)早在20世紀70年(nian)代就(jiu)已經在日本和歐美一(yi)些(xie)國家出現,具有(you)(you)體(ti)積小(xiao),效率高,投資省,易維護等(deng)優點,但因其設備容量小(xiao),難組合(he)成大風量設備,過(guo)(guo)濾風速偏低,應用(yong)范圍(wei)窄,僅在糧食、焊接(jie)等(deng)行(xing)業(ye)(ye)應用(yong),所以多年(nian)來(lai)(lai)未能大量推廣(guang)。近(jin)年(nian)來(lai)(lai),隨著新技(ji)術(shu)、新材(cai)料不斷地發展,以日本,美國的公司為(wei)(wei)(wei)代表,對除(chu)(chu)(chu)塵(chen)(chen)器(qi)的結構和濾料進行(xing)了(le)改進,使得濾筒(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)廣(guang)泛(fan)地應用(yong)于水泥、鋼鐵、電力、食品、冶金、化工(gong)等(deng)工(gong)業(ye)(ye)領(ling)域(yu),整(zheng)體(ti)容量增加數(shu)倍,成為(wei)(wei)(wei)過(guo)(guo)濾面積>2000m2大型(xing)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(GB6719-86類(lei)),是解決傳(chuan)統除(chu)(chu)(chu)塵(chen)(chen)器(qi)對超細(xi)粉塵(chen)(chen)收集難、過(guo)(guo)濾風速高、清灰效果(guo)差、濾袋(dai)易磨損(sun)破漏(lou)、運(yun)行(xing)成本高的上(shang)好方案,和市(shi)場上(shang)現有(you)(you)各種袋(dai)式(shi)(shi)、靜電除(chu)(chu)(chu)塵(chen)(chen)器(qi)相比具有(you)(you)有(you)(you)效過(guo)(guo)濾面積大、壓差低、低排放、體(ti)積小(xiao)、使用(yong)壽命長(chang)等(deng)特點,成為(wei)(wei)(wei)工(gong)業(ye)(ye)除(chu)(chu)(chu)塵(chen)(chen)器(qi)發展的新方向(xiang)。
濾筒(tong)式除塵(chen)器(qi)的結(jie)構(gou)是由進風管、排風管、箱(xiang)體(ti)、灰(hui)斗、清灰(hui)裝(zhuang)(zhuang)置(zhi)、導流(liu)裝(zhuang)(zhuang)置(zhi)、氣流(liu)分流(liu)分布板、濾筒(tong)及(ji)電控裝(zhuang)(zhuang)置(zhi)組成,類似氣箱(xiang)脈沖袋除塵(chen)結(jie)構(gou)。
濾(lv)筒在除(chu)塵(chen)(chen)器中的布置(zhi)(zhi)很重要(yao),既可以垂(chui)直布置(zhi)(zhi)在箱(xiang)體(ti)花板上,也可以傾斜布置(zhi)(zhi) 在花板上,從(cong)清灰效果(guo)看(kan),垂(chui)直布置(zhi)(zhi)較為合理。花板下部為過濾(lv)室,上部為氣箱(xiang)脈沖室。在除(chu)塵(chen)(chen)器入口處裝有氣流(liu)分布板。
含塵(chen)(chen)氣(qi)體進入(ru)(ru)除塵(chen)(chen)器灰(hui)斗(dou)后(hou),由(you)于氣(qi)流(liu)斷面突然擴大(da)及氣(qi)流(liu)分布板作用,氣(qi)流(liu)中一部分粗大(da)顆粒(li)在(zai)動和慣性力作用下沉降在(zai)灰(hui)斗(dou);粒(li)度細、密度小的塵(chen)(chen)粒(li)進入(ru)(ru)濾塵(chen)(chen)室(shi)后(hou),通過布朗擴散和篩濾等組合效(xiao)應,使粉塵(chen)(chen)沉積在(zai)濾料(liao)表面上,凈化后(hou)的氣(qi)體進入(ru)(ru)凈氣(qi)室(shi)由(you)排氣(qi)管經(jing)風機(ji)排出(chu)。
濾(lv)筒(tong)式除塵器的(de)阻力隨濾(lv)料表面(mian)粉(fen)塵層(ceng)厚度的(de)增加而增大。阻力達到(dao)某一(yi)(yi)規定(ding)值時(shi)進行(xing)清(qing)灰(hui)(hui)。此(ci)時(shi)PLC程序控(kong)制脈沖(chong)(chong)閥的(de)啟閉,首(shou)先一(yi)(yi)分室提升閥關閉,將過濾(lv)氣流截斷,然(ran)后電磁脈沖(chong)(chong)閥開(kai)啟,壓(ya)縮空氣以及短的(de)時(shi)間在(zai)上箱(xiang)體(ti)內(nei)迅(xun)速膨脹(zhang),涌(yong)入濾(lv)筒(tong),使濾(lv)筒(tong)膨脹(zhang)變形產生振動,并在(zai)逆向氣流沖(chong)(chong)刷的(de)作用下,附(fu)著(zhu)在(zai)濾(lv)袋外表面(mian)上的(de)粉(fen)塵被剝離落入灰(hui)(hui)斗中。清(qing)灰(hui)(hui)完畢(bi)后,電磁脈沖(chong)(chong)閥關閉,提升閥打(da)開(kai),該室又(you)恢復(fu)過濾(lv)狀(zhuang)態。清(qing)灰(hui)(hui)各室依(yi)次進行(xing),從一(yi)(yi)室清(qing)灰(hui)(hui)開(kai)始(shi)至(zhi)下一(yi)(yi)次清(qing)灰(hui)(hui)開(kai)始(shi)為(wei)一(yi)(yi)個清(qing)灰(hui)(hui)周期。脫(tuo)落的(de)粉(fen)塵掉入灰(hui)(hui)斗內(nei)通過缷灰(hui)(hui)閥排出。
在此過(guo)程中必須定期對濾筒進行更(geng)換和清洗(xi),以確保(bao)過(guo)濾效果和精度,因(yin)為(wei)在過(guo)濾過(guo)程中粉塵除了被(bei)阻隔外(wai)還有部分(fen)會沉積(ji)于濾料表面,增大阻力,所(suo)以一般的正確更(geng)換時(shi)間是三至五個月!