濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)以(yi)濾(lv)(lv)筒(tong)(tong)作(zuo)為過濾(lv)(lv)元件(jian)所組成或(huo)采用脈(mo)沖噴吹(chui)的除(chu)(chu)(chu)塵(chen)器(qi)(qi)。 濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)按安(an)裝方式(shi)分(fen),可(ke)以(yi)分(fen)為斜插式(shi),側裝式(shi),吊裝式(shi),上裝式(shi)。 濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)按濾(lv)(lv)筒(tong)(tong)材料(liao)分(fen),可(ke)以(yi)分(fen)為長(chang)纖(xian)維(wei)聚酯濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi),復合纖(xian)維(wei)濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi),防靜電(dian)濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi),阻燃濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi),覆膜濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi),納米(mi)濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)(qi)等。
濾(lv)(lv)(lv)筒式除(chu)(chu)塵(chen)(chen)器(qi)早在(zai)20世紀(ji)70年代就(jiu)已經在(zai)日本和歐美一(yi)些(xie)國家出現,具有體積(ji)小(xiao)(xiao),效率高,投資省,易維(wei)護等(deng)優點(dian),但因其設備容量(liang)小(xiao)(xiao),難組合成大風(feng)量(liang)設備,過濾(lv)(lv)(lv)風(feng)速偏(pian)低(di),應(ying)(ying)用范圍窄,僅在(zai)糧(liang)食(shi)、焊(han)接等(deng)行(xing)業(ye)(ye)應(ying)(ying)用,所(suo)以多年來(lai)未(wei)能大量(liang)推廣。近年來(lai),隨(sui)著新技術(shu)、新材料不斷地發(fa)展,以日本,美國的公司為(wei)(wei)代表(biao),對除(chu)(chu)塵(chen)(chen)器(qi)的結(jie)構和濾(lv)(lv)(lv)料進(jin)行(xing)了改進(jin),使(shi)得濾(lv)(lv)(lv)筒除(chu)(chu)塵(chen)(chen)器(qi)廣泛(fan)地應(ying)(ying)用于(yu)水泥、鋼鐵、電(dian)力(li)、食(shi)品(pin)、冶(ye)金(jin)、化工等(deng)工業(ye)(ye)領(ling)域,整體容量(liang)增(zeng)加數倍,成為(wei)(wei)過濾(lv)(lv)(lv)面(mian)積(ji)>2000m2大型除(chu)(chu)塵(chen)(chen)器(qi)(GB6719-86類),是解決(jue)傳統除(chu)(chu)塵(chen)(chen)器(qi)對超細粉(fen)塵(chen)(chen)收(shou)集難、過濾(lv)(lv)(lv)風(feng)速高、清(qing)灰效果差、濾(lv)(lv)(lv)袋(dai)易磨損破漏(lou)、運行(xing)成本高的上好(hao)方案,和市場上現有各種袋(dai)式、靜電(dian)除(chu)(chu)塵(chen)(chen)器(qi)相比具有有效過濾(lv)(lv)(lv)面(mian)積(ji)大、壓差低(di)、低(di)排放(fang)、體積(ji)小(xiao)(xiao)、使(shi)用壽命長等(deng)特(te)點(dian),成為(wei)(wei)工業(ye)(ye)除(chu)(chu)塵(chen)(chen)器(qi)發(fa)展的新方向。
濾(lv)筒(tong)(tong)式除塵(chen)器的結(jie)構(gou)是由進風管、排風管、箱體、灰(hui)斗、清(qing)灰(hui)裝(zhuang)(zhuang)(zhuang)置(zhi)、導流(liu)裝(zhuang)(zhuang)(zhuang)置(zhi)、氣流(liu)分流(liu)分布板、濾(lv)筒(tong)(tong)及電控裝(zhuang)(zhuang)(zhuang)置(zhi)組(zu)成,類似氣箱脈沖(chong)袋除塵(chen)結(jie)構(gou)。
濾筒在(zai)(zai)除(chu)塵器中的布(bu)置很重要,既可(ke)(ke)以(yi)垂(chui)直(zhi)布(bu)置在(zai)(zai)箱體花(hua)板上(shang)(shang),也可(ke)(ke)以(yi)傾斜布(bu)置 在(zai)(zai)花(hua)板上(shang)(shang),從清灰效(xiao)果看,垂(chui)直(zhi)布(bu)置較為合理。花(hua)板下部為過濾室(shi)(shi),上(shang)(shang)部為氣(qi)箱脈沖室(shi)(shi)。在(zai)(zai)除(chu)塵器入口處裝有氣(qi)流分布(bu)板。
含塵氣(qi)體進入除塵器灰斗(dou)后(hou),由于氣(qi)流斷面突(tu)然擴大及氣(qi)流分布(bu)板作用,氣(qi)流中一(yi)部(bu)分粗大顆粒在(zai)動和慣性力作用下沉降在(zai)灰斗(dou);粒度細、密度小的塵粒進入濾塵室后(hou),通過布(bu)朗擴散和篩濾等組合效應,使粉塵沉積(ji)在(zai)濾料表面上,凈(jing)化后(hou)的氣(qi)體進入凈(jing)氣(qi)室由排氣(qi)管經風機排出。
濾(lv)筒(tong)(tong)式除(chu)塵器的阻力隨濾(lv)料表面粉(fen)(fen)塵層厚度的增加而增大。阻力達到某(mou)一(yi)規定值時進行清(qing)(qing)灰。此時PLC程序控制(zhi)脈沖(chong)(chong)閥(fa)的啟閉,首先一(yi)分室提升閥(fa)關閉,將過(guo)濾(lv)氣流截斷,然后(hou)電磁脈沖(chong)(chong)閥(fa)開(kai)(kai)啟,壓(ya)縮空(kong)氣以及短的時間在上箱體(ti)內迅速膨(peng)脹,涌入(ru)濾(lv)筒(tong)(tong),使濾(lv)筒(tong)(tong)膨(peng)脹變形產生振動,并(bing)在逆向(xiang)氣流沖(chong)(chong)刷的作用(yong)下(xia)(xia),附(fu)著(zhu)在濾(lv)袋外表面上的粉(fen)(fen)塵被(bei)剝離落入(ru)灰斗中。清(qing)(qing)灰完畢后(hou),電磁脈沖(chong)(chong)閥(fa)關閉,提升閥(fa)打開(kai)(kai),該室又恢復過(guo)濾(lv)狀(zhuang)態。清(qing)(qing)灰各室依次進行,從一(yi)室清(qing)(qing)灰開(kai)(kai)始至下(xia)(xia)一(yi)次清(qing)(qing)灰開(kai)(kai)始為一(yi)個(ge)清(qing)(qing)灰周(zhou)期。脫落的粉(fen)(fen)塵掉入(ru)灰斗內通過(guo)缷灰閥(fa)排出。
在此過(guo)(guo)程中(zhong)必(bi)須定期對濾(lv)筒進(jin)行(xing)更(geng)換(huan)和(he)清(qing)洗(xi),以確保過(guo)(guo)濾(lv)效(xiao)果和(he)精(jing)度(du),因為(wei)在過(guo)(guo)濾(lv)過(guo)(guo)程中(zhong)粉塵(chen)除了被(bei)阻(zu)隔外還(huan)有部分會沉積于濾(lv)料表(biao)面,增大阻(zu)力,所以一般(ban)的正(zheng)確更(geng)換(huan)時(shi)間是三至五個月!