濾(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)以(yi)濾(lv)筒(tong)(tong)(tong)(tong)(tong)作為(wei)過濾(lv)元件所(suo)組成或采(cai)用脈(mo)沖噴(pen)吹的除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)。 濾(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)按(an)安裝(zhuang)方式分(fen),可以(yi)分(fen)為(wei)斜插式,側裝(zhuang)式,吊裝(zhuang)式,上裝(zhuang)式。 濾(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)按(an)濾(lv)筒(tong)(tong)(tong)(tong)(tong)材料分(fen),可以(yi)分(fen)為(wei)長(chang)纖維聚(ju)酯濾(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi),復合纖維濾(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi),防靜電濾(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi),阻燃濾(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi),覆膜濾(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi),納(na)米(mi)濾(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)等(deng)。
濾筒式除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)早在(zai)20世紀70年(nian)代就已(yi)經在(zai)日(ri)本和歐美(mei)一些國家(jia)出現(xian)(xian),具(ju)有體積(ji)小(xiao)(xiao),效率(lv)高(gao)(gao)(gao),投(tou)資省,易維護等(deng)優點,但(dan)因其設備容量(liang)(liang)(liang)小(xiao)(xiao),難(nan)組(zu)合成(cheng)大(da)風量(liang)(liang)(liang)設備,過(guo)濾風速偏低(di)(di)(di),應(ying)用范圍窄,僅在(zai)糧食、焊接等(deng)行業(ye)應(ying)用,所以多年(nian)來(lai)未能大(da)量(liang)(liang)(liang)推廣。近(jin)年(nian)來(lai),隨著新技術、新材料不(bu)斷地發展,以日(ri)本,美(mei)國的公(gong)司(si)為代表,對除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)的結構和濾料進行了改進,使(shi)得濾筒除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)廣泛(fan)地應(ying)用于(yu)水(shui)泥、鋼鐵、電(dian)(dian)力、食品、冶(ye)金、化工等(deng)工業(ye)領域(yu),整體容量(liang)(liang)(liang)增加數倍,成(cheng)為過(guo)濾面(mian)積(ji)>2000m2大(da)型除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)(GB6719-86類),是(shi)解決傳統除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)對超細粉塵(chen)(chen)(chen)(chen)收集難(nan)、過(guo)濾風速高(gao)(gao)(gao)、清(qing)灰效果差、濾袋(dai)易磨(mo)損破漏、運行成(cheng)本高(gao)(gao)(gao)的上好方(fang)案(an),和市場上現(xian)(xian)有各種(zhong)袋(dai)式、靜(jing)電(dian)(dian)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)相(xiang)比具(ju)有有效過(guo)濾面(mian)積(ji)大(da)、壓差低(di)(di)(di)、低(di)(di)(di)排放、體積(ji)小(xiao)(xiao)、使(shi)用壽命長(chang)等(deng)特(te)點,成(cheng)為工業(ye)除(chu)(chu)塵(chen)(chen)(chen)(chen)器(qi)發展的新方(fang)向。
濾筒式除塵器的結(jie)構(gou)(gou)是由進風(feng)管(guan)、排風(feng)管(guan)、箱體、灰(hui)斗(dou)、清灰(hui)裝置、導流裝置、氣流分流分布板、濾筒及電控裝置組成,類似氣箱脈沖袋除塵結(jie)構(gou)(gou)。
濾(lv)筒在(zai)除塵器(qi)中的布置(zhi)很重要(yao),既可以(yi)垂直布置(zhi)在(zai)箱體花板上(shang),也可以(yi)傾斜布置(zhi) 在(zai)花板上(shang),從清(qing)灰效果看,垂直布置(zhi)較為(wei)合理。花板下部為(wei)過濾(lv)室,上(shang)部為(wei)氣箱脈沖(chong)室。在(zai)除塵器(qi)入(ru)口處裝有氣流分布板。
含塵(chen)(chen)氣(qi)(qi)(qi)(qi)體進(jin)(jin)入除塵(chen)(chen)器(qi)灰斗后,由(you)于(yu)氣(qi)(qi)(qi)(qi)流斷面(mian)突然擴(kuo)大及氣(qi)(qi)(qi)(qi)流分布(bu)(bu)板(ban)作用,氣(qi)(qi)(qi)(qi)流中一部分粗(cu)大顆(ke)粒(li)在(zai)動和慣性力作用下(xia)沉降在(zai)灰斗;粒(li)度(du)細(xi)、密度(du)小(xiao)的塵(chen)(chen)粒(li)進(jin)(jin)入濾(lv)塵(chen)(chen)室后,通過布(bu)(bu)朗(lang)擴(kuo)散和篩濾(lv)等組(zu)合(he)效(xiao)應,使(shi)粉塵(chen)(chen)沉積在(zai)濾(lv)料表面(mian)上,凈化后的氣(qi)(qi)(qi)(qi)體進(jin)(jin)入凈氣(qi)(qi)(qi)(qi)室由(you)排氣(qi)(qi)(qi)(qi)管經風機(ji)排出。
濾(lv)筒(tong)式(shi)除塵器的(de)阻力隨(sui)濾(lv)料(liao)表(biao)面粉(fen)塵層厚(hou)度的(de)增(zeng)加而(er)增(zeng)大。阻力達到某(mou)一(yi)規(gui)定值時(shi)進行清(qing)灰(hui)(hui)。此時(shi)PLC程(cheng)序控制脈沖(chong)閥(fa)(fa)的(de)啟閉,首先(xian)一(yi)分(fen)室提(ti)升閥(fa)(fa)關閉,將過(guo)濾(lv)氣流截斷,然后電磁脈沖(chong)閥(fa)(fa)開啟,壓縮空(kong)氣以及短的(de)時(shi)間在(zai)上箱(xiang)體內(nei)迅速膨(peng)脹,涌入濾(lv)筒(tong),使濾(lv)筒(tong)膨(peng)脹變(bian)形產(chan)生振動,并在(zai)逆向氣流沖(chong)刷(shua)的(de)作用下,附著在(zai)濾(lv)袋外表(biao)面上的(de)粉(fen)塵被剝離落入灰(hui)(hui)斗(dou)中。清(qing)灰(hui)(hui)完畢后,電磁脈沖(chong)閥(fa)(fa)關閉,提(ti)升閥(fa)(fa)打開,該(gai)室又恢復過(guo)濾(lv)狀(zhuang)態(tai)。清(qing)灰(hui)(hui)各室依次進行,從一(yi)室清(qing)灰(hui)(hui)開始至下一(yi)次清(qing)灰(hui)(hui)開始為一(yi)個清(qing)灰(hui)(hui)周期(qi)。脫落的(de)粉(fen)塵掉入灰(hui)(hui)斗(dou)內(nei)通過(guo)缷灰(hui)(hui)閥(fa)(fa)排出。
在(zai)(zai)此(ci)過(guo)程(cheng)中必須定期對(dui)濾(lv)筒進行更換(huan)(huan)和清洗,以確(que)保過(guo)濾(lv)效果(guo)和精度,因為在(zai)(zai)過(guo)濾(lv)過(guo)程(cheng)中粉塵除了被阻(zu)隔外還有部分會(hui)沉積于濾(lv)料表(biao)面,增大(da)阻(zu)力,所以一般的正確(que)更換(huan)(huan)時(shi)間是三至五個月(yue)!