濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)以濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)作為過濾(lv)(lv)(lv)元件所(suo)組成或采用(yong)脈沖噴吹的(de)除(chu)(chu)(chu)塵(chen)器(qi)。 濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)按(an)安裝(zhuang)(zhuang)方式(shi)(shi)分(fen)(fen),可(ke)以分(fen)(fen)為斜插式(shi)(shi),側(ce)裝(zhuang)(zhuang)式(shi)(shi),吊(diao)裝(zhuang)(zhuang)式(shi)(shi),上裝(zhuang)(zhuang)式(shi)(shi)。 濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)按(an)濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)材料(liao)分(fen)(fen),可(ke)以分(fen)(fen)為長纖(xian)維(wei)聚酯濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi),復合(he)纖(xian)維(wei)濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi),防靜電濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi),阻燃濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi),覆膜(mo)濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi),納(na)米濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)器(qi)等。
濾(lv)(lv)筒式除(chu)塵(chen)(chen)器(qi)早(zao)在20世(shi)紀70年代就已經在日本和(he)歐美(mei)(mei)一些國家出現,具有(you)體積(ji)小(xiao)(xiao),效率高(gao),投資省,易維護等(deng)(deng)優點,但(dan)因其(qi)設備容(rong)量(liang)小(xiao)(xiao),難組合成(cheng)大(da)風量(liang)設備,過濾(lv)(lv)風速偏低,應(ying)用(yong)(yong)范圍(wei)窄,僅在糧食(shi)、焊接等(deng)(deng)行業應(ying)用(yong)(yong),所(suo)以多年來未能大(da)量(liang)推廣。近年來,隨著新(xin)技(ji)術、新(xin)材料不(bu)斷地(di)發展(zhan),以日本,美(mei)(mei)國的(de)公司為(wei)代表(biao),對除(chu)塵(chen)(chen)器(qi)的(de)結構和(he)濾(lv)(lv)料進行了改進,使(shi)得濾(lv)(lv)筒除(chu)塵(chen)(chen)器(qi)廣泛地(di)應(ying)用(yong)(yong)于(yu)水泥、鋼鐵、電力、食(shi)品、冶金、化工(gong)(gong)等(deng)(deng)工(gong)(gong)業領域,整體容(rong)量(liang)增(zeng)加數倍,成(cheng)為(wei)過濾(lv)(lv)面(mian)積(ji)>2000m2大(da)型除(chu)塵(chen)(chen)器(qi)(GB6719-86類(lei)),是解決(jue)傳統(tong)除(chu)塵(chen)(chen)器(qi)對超細粉(fen)塵(chen)(chen)收集難、過濾(lv)(lv)風速高(gao)、清灰效果差、濾(lv)(lv)袋易磨損破漏、運行成(cheng)本高(gao)的(de)上好(hao)方(fang)案,和(he)市場上現有(you)各種袋式、靜電除(chu)塵(chen)(chen)器(qi)相(xiang)比具有(you)有(you)效過濾(lv)(lv)面(mian)積(ji)大(da)、壓差低、低排放(fang)、體積(ji)小(xiao)(xiao)、使(shi)用(yong)(yong)壽(shou)命長等(deng)(deng)特點,成(cheng)為(wei)工(gong)(gong)業除(chu)塵(chen)(chen)器(qi)發展(zhan)的(de)新(xin)方(fang)向(xiang)。
濾筒式除塵(chen)(chen)器的結構是由進風管、排風管、箱體、灰(hui)(hui)斗(dou)、清(qing)灰(hui)(hui)裝置、導流裝置、氣(qi)流分(fen)流分(fen)布板、濾筒及電(dian)控裝置組(zu)成,類似(si)氣(qi)箱脈沖袋除塵(chen)(chen)結構。
濾(lv)筒在(zai)除塵(chen)(chen)器中的(de)布(bu)(bu)置很重要,既可以垂(chui)直(zhi)布(bu)(bu)置在(zai)箱(xiang)體花(hua)板(ban)(ban)上(shang),也可以傾斜(xie)布(bu)(bu)置 在(zai)花(hua)板(ban)(ban)上(shang),從清灰效果看,垂(chui)直(zhi)布(bu)(bu)置較為(wei)合理。花(hua)板(ban)(ban)下(xia)部為(wei)過濾(lv)室,上(shang)部為(wei)氣(qi)箱(xiang)脈沖室。在(zai)除塵(chen)(chen)器入(ru)口(kou)處裝有(you)氣(qi)流分布(bu)(bu)板(ban)(ban)。
含塵(chen)氣體進入(ru)除塵(chen)器灰(hui)斗后,由于(yu)氣流(liu)斷(duan)面(mian)突然擴大(da)(da)及氣流(liu)分布(bu)板(ban)作(zuo)用,氣流(liu)中一部分粗大(da)(da)顆粒(li)在(zai)動和(he)慣性力作(zuo)用下沉(chen)降在(zai)灰(hui)斗;粒(li)度細、密度小的塵(chen)粒(li)進入(ru)濾塵(chen)室后,通過布(bu)朗擴散和(he)篩濾等組合效應,使(shi)粉塵(chen)沉(chen)積在(zai)濾料表面(mian)上,凈化后的氣體進入(ru)凈氣室由排氣管經風機排出(chu)。
濾(lv)(lv)筒式除(chu)塵器(qi)的(de)阻力隨濾(lv)(lv)料表(biao)面粉塵層(ceng)厚(hou)度的(de)增(zeng)加而增(zeng)大(da)。阻力達到某一(yi)(yi)(yi)規定值時進(jin)行(xing)清灰(hui)(hui)。此時PLC程序控制脈(mo)(mo)沖閥(fa)(fa)的(de)啟閉,首先一(yi)(yi)(yi)分室(shi)提升(sheng)閥(fa)(fa)關(guan)閉,將過濾(lv)(lv)氣(qi)流(liu)截斷,然后電(dian)磁脈(mo)(mo)沖閥(fa)(fa)開啟,壓縮(suo)空氣(qi)以及短的(de)時間在(zai)上箱體內迅速膨脹,涌入濾(lv)(lv)筒,使濾(lv)(lv)筒膨脹變形產生振動,并在(zai)逆向(xiang)氣(qi)流(liu)沖刷的(de)作用下,附著在(zai)濾(lv)(lv)袋外表(biao)面上的(de)粉塵被剝離落(luo)入灰(hui)(hui)斗(dou)中。清灰(hui)(hui)完畢后,電(dian)磁脈(mo)(mo)沖閥(fa)(fa)關(guan)閉,提升(sheng)閥(fa)(fa)打開,該室(shi)又恢復過濾(lv)(lv)狀態。清灰(hui)(hui)各室(shi)依(yi)次進(jin)行(xing),從一(yi)(yi)(yi)室(shi)清灰(hui)(hui)開始至(zhi)下一(yi)(yi)(yi)次清灰(hui)(hui)開始為(wei)一(yi)(yi)(yi)個清灰(hui)(hui)周期。脫落(luo)的(de)粉塵掉入灰(hui)(hui)斗(dou)內通過缷灰(hui)(hui)閥(fa)(fa)排出。
在(zai)(zai)此過程中(zhong)必須(xu)定期對濾(lv)(lv)(lv)筒進行(xing)更換和清洗,以確(que)保過濾(lv)(lv)(lv)效(xiao)果和精度,因為(wei)在(zai)(zai)過濾(lv)(lv)(lv)過程中(zhong)粉(fen)塵除了(le)被阻(zu)隔(ge)外(wai)還有部分會沉積(ji)于濾(lv)(lv)(lv)料表面(mian),增大阻(zu)力,所以一般的正確(que)更換時間是三至五個(ge)月!