濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)以濾(lv)(lv)(lv)(lv)筒(tong)(tong)作為(wei)過濾(lv)(lv)(lv)(lv)元件所(suo)組成或(huo)采用脈沖(chong)噴(pen)吹的除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)按安裝方式(shi)分(fen),可(ke)以分(fen)為(wei)斜(xie)插(cha)式(shi),側裝式(shi),吊裝式(shi),上裝式(shi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)按濾(lv)(lv)(lv)(lv)筒(tong)(tong)材料(liao)分(fen),可(ke)以分(fen)為(wei)長纖維聚酯(zhi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),復合纖維濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),防靜(jing)電濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),阻(zu)燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),覆(fu)膜濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi),納米濾(lv)(lv)(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)(qi)(qi)等(deng)。
濾(lv)筒式(shi)除(chu)(chu)塵(chen)器(qi)早(zao)在20世(shi)紀70年(nian)(nian)代(dai)就已(yi)經在日(ri)本和歐美一些(xie)國(guo)家出現(xian),具有體積小(xiao),效率高,投資省,易維(wei)護等優點,但因其設備容量小(xiao),難組合(he)成大(da)風量設備,過(guo)濾(lv)風速偏低(di),應用范圍窄,僅(jin)在糧(liang)食(shi)、焊接等行業(ye)應用,所以多(duo)年(nian)(nian)來(lai)未能大(da)量推廣(guang)。近(jin)年(nian)(nian)來(lai),隨(sui)著新(xin)技術、新(xin)材料(liao)不斷地(di)發(fa)展,以日(ri)本,美國(guo)的公司為(wei)(wei)代(dai)表,對除(chu)(chu)塵(chen)器(qi)的結(jie)構(gou)和濾(lv)料(liao)進行了改進,使得濾(lv)筒除(chu)(chu)塵(chen)器(qi)廣(guang)泛地(di)應用于水泥、鋼鐵(tie)、電力、食(shi)品、冶金、化(hua)工(gong)等工(gong)業(ye)領域,整體容量增加(jia)數倍,成為(wei)(wei)過(guo)濾(lv)面積>2000m2大(da)型除(chu)(chu)塵(chen)器(qi)(GB6719-86類),是解決傳統除(chu)(chu)塵(chen)器(qi)對超細粉(fen)塵(chen)收(shou)集(ji)難、過(guo)濾(lv)風速高、清灰效果差、濾(lv)袋易磨損破漏、運行成本高的上好方(fang)(fang)案,和市場上現(xian)有各種袋式(shi)、靜電除(chu)(chu)塵(chen)器(qi)相比(bi)具有有效過(guo)濾(lv)面積大(da)、壓(ya)差低(di)、低(di)排(pai)放、體積小(xiao)、使用壽命(ming)長等特點,成為(wei)(wei)工(gong)業(ye)除(chu)(chu)塵(chen)器(qi)發(fa)展的新(xin)方(fang)(fang)向。
濾筒式除塵(chen)器(qi)的(de)結構(gou)是由(you)進風(feng)管、排風(feng)管、箱體(ti)、灰(hui)(hui)斗、清灰(hui)(hui)裝置(zhi)、導流裝置(zhi)、氣(qi)流分(fen)流分(fen)布板、濾筒及電控裝置(zhi)組(zu)成,類似(si)氣(qi)箱脈(mo)沖袋除塵(chen)結構(gou)。
濾筒在除(chu)塵(chen)器(qi)中的布(bu)(bu)置(zhi)(zhi)很重要(yao),既(ji)可以垂直(zhi)布(bu)(bu)置(zhi)(zhi)在箱體(ti)花(hua)板上(shang),也可以傾(qing)斜(xie)布(bu)(bu)置(zhi)(zhi) 在花(hua)板上(shang),從(cong)清灰效果看,垂直(zhi)布(bu)(bu)置(zhi)(zhi)較為(wei)合理。花(hua)板下部(bu)為(wei)過濾室(shi),上(shang)部(bu)為(wei)氣(qi)箱脈沖室(shi)。在除(chu)塵(chen)器(qi)入口處裝(zhuang)有氣(qi)流分(fen)布(bu)(bu)板。
含塵(chen)(chen)氣體進入除塵(chen)(chen)器灰(hui)斗后(hou),由(you)于氣流斷面(mian)突然擴(kuo)大及氣流分布(bu)板作用(yong),氣流中一部(bu)分粗大顆粒(li)在動和慣性力(li)作用(yong)下沉(chen)(chen)降在灰(hui)斗;粒(li)度(du)細(xi)、密度(du)小(xiao)的(de)塵(chen)(chen)粒(li)進入濾塵(chen)(chen)室后(hou),通過布(bu)朗(lang)擴(kuo)散和篩濾等(deng)組合效(xiao)應,使粉塵(chen)(chen)沉(chen)(chen)積在濾料表面(mian)上,凈(jing)化后(hou)的(de)氣體進入凈(jing)氣室由(you)排(pai)氣管經風機排(pai)出。
濾(lv)(lv)筒(tong)(tong)式除塵器(qi)的(de)阻力隨濾(lv)(lv)料表(biao)面(mian)粉(fen)塵層厚度(du)的(de)增加而增大。阻力達到某一規定值時(shi)進(jin)(jin)行(xing)清(qing)(qing)(qing)灰(hui)。此時(shi)PLC程序控制(zhi)脈沖(chong)(chong)閥的(de)啟閉,首先一分(fen)室(shi)提升閥關閉,將(jiang)過濾(lv)(lv)氣流(liu)截斷,然(ran)后電磁脈沖(chong)(chong)閥開(kai)啟,壓縮空氣以及短的(de)時(shi)間(jian)在上箱體內迅速膨(peng)脹,涌入(ru)(ru)濾(lv)(lv)筒(tong)(tong),使濾(lv)(lv)筒(tong)(tong)膨(peng)脹變(bian)形產生振動,并(bing)在逆(ni)向氣流(liu)沖(chong)(chong)刷的(de)作(zuo)用(yong)下,附著在濾(lv)(lv)袋外表(biao)面(mian)上的(de)粉(fen)塵被(bei)剝離(li)落(luo)入(ru)(ru)灰(hui)斗中(zhong)。清(qing)(qing)(qing)灰(hui)完(wan)畢后,電磁脈沖(chong)(chong)閥關閉,提升閥打開(kai),該室(shi)又恢(hui)復過濾(lv)(lv)狀態。清(qing)(qing)(qing)灰(hui)各室(shi)依次(ci)進(jin)(jin)行(xing),從一室(shi)清(qing)(qing)(qing)灰(hui)開(kai)始至(zhi)下一次(ci)清(qing)(qing)(qing)灰(hui)開(kai)始為一個清(qing)(qing)(qing)灰(hui)周(zhou)期。脫(tuo)落(luo)的(de)粉(fen)塵掉入(ru)(ru)灰(hui)斗內通過缷灰(hui)閥排(pai)出。
在(zai)(zai)此(ci)過(guo)程(cheng)中必須定期對(dui)濾(lv)(lv)筒進(jin)行更(geng)換(huan)和(he)清洗,以(yi)確保過(guo)濾(lv)(lv)效果和(he)精度,因為在(zai)(zai)過(guo)濾(lv)(lv)過(guo)程(cheng)中粉塵除了被阻隔(ge)外還有部分會沉積于濾(lv)(lv)料表(biao)面(mian),增(zeng)大阻力,所以(yi)一般的(de)正(zheng)確更(geng)換(huan)時間是(shi)三至(zhi)五個(ge)月(yue)!