濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)以(yi)濾(lv)(lv)筒(tong)(tong)(tong)作(zuo)為(wei)過濾(lv)(lv)元件所(suo)組(zu)成或采用(yong)脈沖噴(pen)吹的除(chu)(chu)(chu)塵(chen)(chen)器(qi)。 濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)按(an)安裝方(fang)式分(fen)(fen),可(ke)以(yi)分(fen)(fen)為(wei)斜插式,側裝式,吊(diao)裝式,上(shang)裝式。 濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)按(an)濾(lv)(lv)筒(tong)(tong)(tong)材料分(fen)(fen),可(ke)以(yi)分(fen)(fen)為(wei)長纖(xian)維(wei)聚酯濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi),復(fu)合纖(xian)維(wei)濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi),防靜(jing)電濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi),阻燃濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi),覆膜濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi),納米濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)塵(chen)(chen)器(qi)等。
濾(lv)筒式除(chu)(chu)塵(chen)(chen)器早在20世(shi)紀70年代就已經在日(ri)(ri)本(ben)和歐美一些國(guo)家(jia)出現(xian),具有(you)(you)體積(ji)小,效率高(gao),投資省,易維護等(deng)(deng)優點(dian),但(dan)因其設備容量小,難組合(he)成(cheng)(cheng)(cheng)大(da)風量設備,過濾(lv)風速偏低(di),應(ying)用(yong)范圍窄,僅在糧食、焊接(jie)等(deng)(deng)行(xing)業(ye)應(ying)用(yong),所以多年來(lai)未(wei)能(neng)大(da)量推廣。近年來(lai),隨著新(xin)技術、新(xin)材料不斷地(di)發(fa)展(zhan)(zhan),以日(ri)(ri)本(ben),美國(guo)的(de)公司為代表,對除(chu)(chu)塵(chen)(chen)器的(de)結構和濾(lv)料進(jin)行(xing)了改進(jin),使得濾(lv)筒除(chu)(chu)塵(chen)(chen)器廣泛地(di)應(ying)用(yong)于(yu)水泥、鋼鐵(tie)、電(dian)力(li)、食品(pin)、冶金、化工(gong)等(deng)(deng)工(gong)業(ye)領域,整體容量增加數倍(bei),成(cheng)(cheng)(cheng)為過濾(lv)面積(ji)>2000m2大(da)型除(chu)(chu)塵(chen)(chen)器(GB6719-86類),是解決傳統除(chu)(chu)塵(chen)(chen)器對超細粉塵(chen)(chen)收集(ji)難、過濾(lv)風速高(gao)、清灰效果差、濾(lv)袋(dai)易磨損破漏、運行(xing)成(cheng)(cheng)(cheng)本(ben)高(gao)的(de)上好方(fang)(fang)案,和市場上現(xian)有(you)(you)各種袋(dai)式、靜電(dian)除(chu)(chu)塵(chen)(chen)器相比具有(you)(you)有(you)(you)效過濾(lv)面積(ji)大(da)、壓差低(di)、低(di)排放、體積(ji)小、使用(yong)壽(shou)命長等(deng)(deng)特點(dian),成(cheng)(cheng)(cheng)為工(gong)業(ye)除(chu)(chu)塵(chen)(chen)器發(fa)展(zhan)(zhan)的(de)新(xin)方(fang)(fang)向(xiang)。
濾筒式除(chu)塵(chen)器的(de)結(jie)構是由(you)進風管、排風管、箱體、灰斗、清灰裝置(zhi)(zhi)、導流裝置(zhi)(zhi)、氣(qi)流分流分布板、濾筒及電(dian)控裝置(zhi)(zhi)組成,類似氣(qi)箱脈(mo)沖(chong)袋除(chu)塵(chen)結(jie)構。
濾(lv)(lv)筒在(zai)除塵(chen)器中的布(bu)(bu)置(zhi)很(hen)重要(yao),既可(ke)以垂(chui)直布(bu)(bu)置(zhi)在(zai)箱(xiang)體花板(ban)(ban)上,也可(ke)以傾斜布(bu)(bu)置(zhi) 在(zai)花板(ban)(ban)上,從清灰效(xiao)果看,垂(chui)直布(bu)(bu)置(zhi)較為合(he)理。花板(ban)(ban)下部為過濾(lv)(lv)室(shi),上部為氣(qi)箱(xiang)脈沖室(shi)。在(zai)除塵(chen)器入口處裝有氣(qi)流分布(bu)(bu)板(ban)(ban)。
含塵(chen)氣(qi)體進入除(chu)塵(chen)器灰(hui)斗后(hou),由(you)于氣(qi)流斷面(mian)突然(ran)擴大及氣(qi)流分布(bu)(bu)板(ban)作用(yong),氣(qi)流中(zhong)一部分粗大顆(ke)粒(li)在動和慣性力作用(yong)下沉(chen)降(jiang)在灰(hui)斗;粒(li)度細、密度小的塵(chen)粒(li)進入濾塵(chen)室后(hou),通過布(bu)(bu)朗擴散和篩濾等組合效應,使(shi)粉塵(chen)沉(chen)積在濾料表面(mian)上,凈(jing)化后(hou)的氣(qi)體進入凈(jing)氣(qi)室由(you)排(pai)氣(qi)管經風(feng)機排(pai)出。
濾筒(tong)式除塵器(qi)的(de)阻(zu)力(li)隨(sui)濾料(liao)表面(mian)粉(fen)塵層厚(hou)度的(de)增加(jia)而增大。阻(zu)力(li)達(da)到某(mou)一(yi)(yi)規定值時進(jin)行(xing)清(qing)灰。此時PLC程序控制脈(mo)沖(chong)閥(fa)的(de)啟閉(bi),首先一(yi)(yi)分(fen)室(shi)提升閥(fa)關閉(bi),將過(guo)濾氣(qi)(qi)流(liu)(liu)截斷,然(ran)后電磁脈(mo)沖(chong)閥(fa)開啟,壓縮空氣(qi)(qi)以(yi)及短的(de)時間在上(shang)箱體(ti)內迅速(su)膨脹(zhang)(zhang),涌入濾筒(tong),使濾筒(tong)膨脹(zhang)(zhang)變形產生振動(dong),并(bing)在逆向(xiang)氣(qi)(qi)流(liu)(liu)沖(chong)刷的(de)作(zuo)用下,附(fu)著在濾袋外表面(mian)上(shang)的(de)粉(fen)塵被剝離落(luo)入灰斗(dou)中。清(qing)灰完畢后,電磁脈(mo)沖(chong)閥(fa)關閉(bi),提升閥(fa)打開,該室(shi)又恢(hui)復(fu)過(guo)濾狀態。清(qing)灰各室(shi)依次進(jin)行(xing),從一(yi)(yi)室(shi)清(qing)灰開始至下一(yi)(yi)次清(qing)灰開始為(wei)一(yi)(yi)個清(qing)灰周期。脫落(luo)的(de)粉(fen)塵掉入灰斗(dou)內通過(guo)缷灰閥(fa)排出。
在此(ci)過程(cheng)中(zhong)必須定期對濾(lv)(lv)筒進(jin)行更換和(he)清洗,以確(que)(que)保(bao)過濾(lv)(lv)效(xiao)果和(he)精度,因(yin)為在過濾(lv)(lv)過程(cheng)中(zhong)粉塵除了被阻隔外還有(you)部分會(hui)沉(chen)積于(yu)濾(lv)(lv)料(liao)表面(mian),增大(da)阻力,所以一般的正(zheng)確(que)(que)更換時間(jian)是三(san)至五個月!