濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)器(qi)以濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)作(zuo)為過濾(lv)(lv)(lv)(lv)元件所組成或采用脈沖噴吹的除(chu)(chu)塵(chen)器(qi)。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)器(qi)按安裝(zhuang)方式分,可以分為斜插式,側(ce)裝(zhuang)式,吊裝(zhuang)式,上裝(zhuang)式。 濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)器(qi)按濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)材料分,可以分為長纖維聚酯(zhi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)器(qi),復合(he)纖維濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)器(qi),防靜電濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)器(qi),阻燃濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)器(qi),覆膜濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)器(qi),納米(mi)濾(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)器(qi)等。
濾(lv)(lv)(lv)筒(tong)式除塵(chen)(chen)(chen)器(qi)(qi)早在(zai)20世紀(ji)70年(nian)代(dai)就已經在(zai)日本(ben)和(he)歐(ou)美一些國(guo)家出現,具有(you)體(ti)積(ji)小,效(xiao)率(lv)高(gao)(gao),投資省,易維護等(deng)優(you)點,但因其(qi)設(she)備容(rong)量(liang)(liang)小,難組(zu)合成大風量(liang)(liang)設(she)備,過濾(lv)(lv)(lv)風速偏低(di),應(ying)用(yong)范圍窄,僅在(zai)糧食、焊接(jie)等(deng)行業(ye)應(ying)用(yong),所以(yi)多(duo)年(nian)來未能大量(liang)(liang)推廣。近年(nian)來,隨著新技術、新材料(liao)不斷地發展(zhan),以(yi)日本(ben),美國(guo)的公司為(wei)代(dai)表,對除塵(chen)(chen)(chen)器(qi)(qi)的結構和(he)濾(lv)(lv)(lv)料(liao)進行了(le)改(gai)進,使(shi)得濾(lv)(lv)(lv)筒(tong)除塵(chen)(chen)(chen)器(qi)(qi)廣泛地應(ying)用(yong)于(yu)水泥、鋼鐵(tie)、電力(li)、食品、冶金、化工(gong)等(deng)工(gong)業(ye)領域,整體(ti)容(rong)量(liang)(liang)增加數倍,成為(wei)過濾(lv)(lv)(lv)面(mian)積(ji)>2000m2大型除塵(chen)(chen)(chen)器(qi)(qi)(GB6719-86類),是(shi)解決傳統除塵(chen)(chen)(chen)器(qi)(qi)對超細粉(fen)塵(chen)(chen)(chen)收(shou)集(ji)難、過濾(lv)(lv)(lv)風速高(gao)(gao)、清灰效(xiao)果差(cha)、濾(lv)(lv)(lv)袋易磨損(sun)破漏、運行成本(ben)高(gao)(gao)的上好方(fang)(fang)案(an),和(he)市(shi)場上現有(you)各種袋式、靜(jing)電除塵(chen)(chen)(chen)器(qi)(qi)相(xiang)比具有(you)有(you)效(xiao)過濾(lv)(lv)(lv)面(mian)積(ji)大、壓差(cha)低(di)、低(di)排放、體(ti)積(ji)小、使(shi)用(yong)壽(shou)命(ming)長(chang)等(deng)特點,成為(wei)工(gong)業(ye)除塵(chen)(chen)(chen)器(qi)(qi)發展(zhan)的新方(fang)(fang)向。
濾筒(tong)(tong)式除塵(chen)器的結構是由(you)進風(feng)管、排風(feng)管、箱(xiang)體(ti)、灰(hui)斗、清灰(hui)裝置、導流裝置、氣(qi)流分流分布板、濾筒(tong)(tong)及(ji)電控裝置組成,類似氣(qi)箱(xiang)脈沖袋除塵(chen)結構。
濾(lv)筒(tong)在(zai)(zai)除(chu)塵器中的布置很(hen)重(zhong)要,既可以垂直(zhi)布置在(zai)(zai)箱體花板(ban)上(shang),也可以傾斜布置 在(zai)(zai)花板(ban)上(shang),從清灰效果看,垂直(zhi)布置較為合理。花板(ban)下部為過濾(lv)室(shi),上(shang)部為氣箱脈沖室(shi)。在(zai)(zai)除(chu)塵器入口處裝有(you)氣流分布板(ban)。
含塵(chen)氣(qi)體(ti)進(jin)入(ru)除塵(chen)器灰(hui)斗后(hou)(hou)(hou),由(you)于氣(qi)流(liu)(liu)斷(duan)面突(tu)然擴(kuo)大(da)及氣(qi)流(liu)(liu)分布(bu)板作(zuo)用,氣(qi)流(liu)(liu)中一部(bu)分粗(cu)大(da)顆粒在動和慣性力作(zuo)用下沉(chen)(chen)降(jiang)在灰(hui)斗;粒度細、密度小的塵(chen)粒進(jin)入(ru)濾塵(chen)室(shi)后(hou)(hou)(hou),通(tong)過(guo)布(bu)朗(lang)擴(kuo)散和篩濾等組合效應,使粉塵(chen)沉(chen)(chen)積在濾料表面上,凈(jing)化(hua)后(hou)(hou)(hou)的氣(qi)體(ti)進(jin)入(ru)凈(jing)氣(qi)室(shi)由(you)排氣(qi)管經風機(ji)排出。
濾(lv)筒(tong)式除塵器(qi)的阻力隨濾(lv)料(liao)表面粉(fen)塵層厚度的增加而增大。阻力達到(dao)某一(yi)(yi)(yi)規定值時(shi)(shi)進行(xing)清(qing)灰(hui)(hui)。此時(shi)(shi)PLC程序控(kong)制脈沖(chong)閥(fa)(fa)的啟(qi)閉,首先一(yi)(yi)(yi)分室提升閥(fa)(fa)關(guan)閉,將過濾(lv)氣(qi)流截(jie)斷,然后電(dian)磁(ci)脈沖(chong)閥(fa)(fa)開(kai)啟(qi),壓縮空氣(qi)以及短的時(shi)(shi)間在(zai)上(shang)箱體內迅速膨脹,涌入(ru)濾(lv)筒(tong),使濾(lv)筒(tong)膨脹變形(xing)產生振動,并在(zai)逆向(xiang)氣(qi)流沖(chong)刷的作用下(xia),附著在(zai)濾(lv)袋(dai)外表面上(shang)的粉(fen)塵被(bei)剝(bo)離(li)落入(ru)灰(hui)(hui)斗中。清(qing)灰(hui)(hui)完畢后,電(dian)磁(ci)脈沖(chong)閥(fa)(fa)關(guan)閉,提升閥(fa)(fa)打(da)開(kai),該室又(you)恢復過濾(lv)狀態(tai)。清(qing)灰(hui)(hui)各室依次進行(xing),從一(yi)(yi)(yi)室清(qing)灰(hui)(hui)開(kai)始至下(xia)一(yi)(yi)(yi)次清(qing)灰(hui)(hui)開(kai)始為一(yi)(yi)(yi)個(ge)清(qing)灰(hui)(hui)周期。脫落的粉(fen)塵掉入(ru)灰(hui)(hui)斗內通過缷灰(hui)(hui)閥(fa)(fa)排出。
在此過程(cheng)中必須定期對濾(lv)筒進行更(geng)換和清洗,以確保(bao)過濾(lv)效(xiao)果(guo)和精(jing)度,因為(wei)在過濾(lv)過程(cheng)中粉塵除了被阻隔(ge)外還有部分(fen)會沉積于濾(lv)料表面,增大阻力,所以一般的正確更(geng)換時(shi)間是三至五個(ge)月!