濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)塵器(qi)(qi)以濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)作為過濾(lv)(lv)(lv)(lv)(lv)元(yuan)件所組成或(huo)采用脈沖噴吹的除(chu)(chu)(chu)(chu)塵器(qi)(qi)。 濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)塵器(qi)(qi)按安裝(zhuang)方式分(fen)(fen)(fen),可以分(fen)(fen)(fen)為斜插式,側裝(zhuang)式,吊裝(zhuang)式,上(shang)裝(zhuang)式。 濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)塵器(qi)(qi)按濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)材料分(fen)(fen)(fen),可以分(fen)(fen)(fen)為長纖(xian)維(wei)聚(ju)酯濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)塵器(qi)(qi),復合纖(xian)維(wei)濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)塵器(qi)(qi),防靜電濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)塵器(qi)(qi),阻燃濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)塵器(qi)(qi),覆膜濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)塵器(qi)(qi),納米濾(lv)(lv)(lv)(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)(chu)(chu)塵器(qi)(qi)等。
濾(lv)(lv)筒式除(chu)塵器早在20世紀70年(nian)(nian)代就(jiu)已經在日(ri)本(ben)和歐美一些國(guo)家(jia)出現,具有體積(ji)小,效(xiao)率高,投資省,易(yi)維(wei)護等(deng)優點,但因其(qi)設(she)備容量(liang)(liang)小,難(nan)組合(he)成(cheng)大風量(liang)(liang)設(she)備,過濾(lv)(lv)風速(su)偏低,應用(yong)(yong)(yong)范圍窄(zhai),僅在糧食、焊接等(deng)行(xing)業(ye)應用(yong)(yong)(yong),所以(yi)多年(nian)(nian)來未能(neng)大量(liang)(liang)推廣(guang)。近年(nian)(nian)來,隨著新(xin)技術、新(xin)材料不斷地發(fa)展(zhan),以(yi)日(ri)本(ben),美國(guo)的公司為(wei)代表(biao),對(dui)除(chu)塵器的結構和濾(lv)(lv)料進行(xing)了改進,使得濾(lv)(lv)筒除(chu)塵器廣(guang)泛地應用(yong)(yong)(yong)于水(shui)泥、鋼(gang)鐵、電力、食品(pin)、冶金、化工(gong)等(deng)工(gong)業(ye)領域,整體容量(liang)(liang)增加數倍,成(cheng)為(wei)過濾(lv)(lv)面積(ji)>2000m2大型除(chu)塵器(GB6719-86類(lei)),是(shi)解決傳統除(chu)塵器對(dui)超細粉塵收集難(nan)、過濾(lv)(lv)風速(su)高、清灰效(xiao)果差、濾(lv)(lv)袋易(yi)磨損破漏、運行(xing)成(cheng)本(ben)高的上好方案,和市(shi)場(chang)上現有各(ge)種袋式、靜電除(chu)塵器相比(bi)具有有效(xiao)過濾(lv)(lv)面積(ji)大、壓差低、低排放、體積(ji)小、使用(yong)(yong)(yong)壽命長等(deng)特點,成(cheng)為(wei)工(gong)業(ye)除(chu)塵器發(fa)展(zhan)的新(xin)方向(xiang)。
濾筒(tong)式(shi)除塵器的結構(gou)是由進風(feng)管、排風(feng)管、箱(xiang)體、灰斗、清灰裝置、導流(liu)裝置、氣流(liu)分流(liu)分布板、濾筒(tong)及電控裝置組成,類似氣箱(xiang)脈(mo)沖袋除塵結構(gou)。
濾(lv)筒在除塵(chen)器(qi)中的布(bu)(bu)置(zhi)很重要,既(ji)可以垂直布(bu)(bu)置(zhi)在箱(xiang)體花板(ban)上,也可以傾斜布(bu)(bu)置(zhi) 在花板(ban)上,從清灰效果看,垂直布(bu)(bu)置(zhi)較為合理。花板(ban)下部(bu)為過濾(lv)室,上部(bu)為氣(qi)箱(xiang)脈(mo)沖室。在除塵(chen)器(qi)入口處裝有氣(qi)流(liu)分布(bu)(bu)板(ban)。
含塵(chen)(chen)(chen)氣(qi)(qi)體進(jin)(jin)入(ru)除塵(chen)(chen)(chen)器灰(hui)斗后(hou),由(you)于氣(qi)(qi)流斷面(mian)突(tu)然擴大及氣(qi)(qi)流分(fen)布板作(zuo)(zuo)用,氣(qi)(qi)流中一部(bu)分(fen)粗大顆(ke)粒(li)(li)在(zai)動和慣(guan)性力作(zuo)(zuo)用下沉降在(zai)灰(hui)斗;粒(li)(li)度(du)細、密(mi)度(du)小的(de)(de)塵(chen)(chen)(chen)粒(li)(li)進(jin)(jin)入(ru)濾(lv)塵(chen)(chen)(chen)室(shi)后(hou),通(tong)過布朗擴散和篩濾(lv)等組合效(xiao)應,使(shi)粉塵(chen)(chen)(chen)沉積在(zai)濾(lv)料表(biao)面(mian)上,凈化后(hou)的(de)(de)氣(qi)(qi)體進(jin)(jin)入(ru)凈氣(qi)(qi)室(shi)由(you)排(pai)氣(qi)(qi)管經風機排(pai)出。
濾(lv)(lv)筒(tong)(tong)式除塵器(qi)的(de)阻(zu)力(li)隨濾(lv)(lv)料表(biao)面粉塵層厚(hou)度(du)的(de)增(zeng)加而(er)增(zeng)大(da)。阻(zu)力(li)達到某一(yi)規(gui)定值時(shi)進(jin)(jin)行清(qing)灰(hui)(hui)。此(ci)時(shi)PLC程序控制脈(mo)沖(chong)閥的(de)啟(qi)(qi)閉(bi)(bi),首先一(yi)分室提(ti)升(sheng)閥關(guan)閉(bi)(bi),將過濾(lv)(lv)氣(qi)流(liu)(liu)截(jie)斷,然后(hou)(hou)電(dian)磁(ci)脈(mo)沖(chong)閥開(kai)(kai)啟(qi)(qi),壓縮空氣(qi)以(yi)及短的(de)時(shi)間(jian)在上箱體內迅速(su)膨脹,涌入(ru)濾(lv)(lv)筒(tong)(tong),使濾(lv)(lv)筒(tong)(tong)膨脹變形產生振動,并在逆向氣(qi)流(liu)(liu)沖(chong)刷的(de)作用下(xia),附(fu)著在濾(lv)(lv)袋外(wai)表(biao)面上的(de)粉塵被剝(bo)離(li)落入(ru)灰(hui)(hui)斗中(zhong)。清(qing)灰(hui)(hui)完畢(bi)后(hou)(hou),電(dian)磁(ci)脈(mo)沖(chong)閥關(guan)閉(bi)(bi),提(ti)升(sheng)閥打開(kai)(kai),該室又恢復過濾(lv)(lv)狀態。清(qing)灰(hui)(hui)各室依次進(jin)(jin)行,從一(yi)室清(qing)灰(hui)(hui)開(kai)(kai)始(shi)(shi)至下(xia)一(yi)次清(qing)灰(hui)(hui)開(kai)(kai)始(shi)(shi)為一(yi)個清(qing)灰(hui)(hui)周(zhou)期。脫落的(de)粉塵掉入(ru)灰(hui)(hui)斗內通過缷灰(hui)(hui)閥排出。
在此過程中必須(xu)定期對(dui)濾(lv)(lv)筒進行更換和清洗(xi),以確(que)保(bao)過濾(lv)(lv)效果和精度(du),因為(wei)在過濾(lv)(lv)過程中粉塵除了被(bei)阻(zu)隔外還有部分(fen)會沉積于(yu)濾(lv)(lv)料(liao)表面,增大阻(zu)力,所以一(yi)般(ban)的正確(que)更換時間是三至五(wu)個月!