濾筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi)以濾筒(tong)(tong)(tong)作為過濾元(yuan)件所組成或采用脈沖噴(pen)吹的除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi)。 濾筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi)按(an)安(an)裝(zhuang)方式(shi)(shi)分(fen),可(ke)以分(fen)為斜插式(shi)(shi),側(ce)裝(zhuang)式(shi)(shi),吊裝(zhuang)式(shi)(shi),上裝(zhuang)式(shi)(shi)。 濾筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi)按(an)濾筒(tong)(tong)(tong)材料分(fen),可(ke)以分(fen)為長纖維聚酯濾筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi),復合(he)纖維濾筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi),防靜電濾筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi),阻燃濾筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi),覆(fu)膜(mo)濾筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi),納米(mi)濾筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)(qi)(qi)等。
濾筒(tong)式除(chu)塵(chen)器(qi)(qi)早在(zai)20世紀70年(nian)代就已經在(zai)日本和(he)歐(ou)美(mei)一些(xie)國家出現,具(ju)有(you)(you)體積(ji)小(xiao),效率高,投資(zi)省(sheng),易維護等優點,但因其設備(bei)容(rong)量(liang)小(xiao),難組合成大風(feng)量(liang)設備(bei),過(guo)濾風(feng)速偏低,應用(yong)范(fan)圍(wei)窄,僅在(zai)糧(liang)食(shi)、焊接等行(xing)業(ye)應用(yong),所以(yi)(yi)多年(nian)來未能大量(liang)推廣。近年(nian)來,隨(sui)著新(xin)技術(shu)、新(xin)材料不(bu)斷(duan)地發(fa)展(zhan),以(yi)(yi)日本,美(mei)國的(de)(de)公司為代表,對除(chu)塵(chen)器(qi)(qi)的(de)(de)結構和(he)濾料進(jin)行(xing)了改進(jin),使得濾筒(tong)除(chu)塵(chen)器(qi)(qi)廣泛地應用(yong)于(yu)水泥、鋼鐵、電力、食(shi)品、冶金、化工等工業(ye)領域,整體容(rong)量(liang)增加數(shu)倍,成為過(guo)濾面積(ji)>2000m2大型除(chu)塵(chen)器(qi)(qi)(GB6719-86類),是解決(jue)傳(chuan)統(tong)除(chu)塵(chen)器(qi)(qi)對超細粉塵(chen)收(shou)集難、過(guo)濾風(feng)速高、清灰效果差、濾袋(dai)易磨損破漏、運行(xing)成本高的(de)(de)上好方案(an),和(he)市(shi)場上現有(you)(you)各(ge)種袋(dai)式、靜電除(chu)塵(chen)器(qi)(qi)相比具(ju)有(you)(you)有(you)(you)效過(guo)濾面積(ji)大、壓差低、低排(pai)放、體積(ji)小(xiao)、使用(yong)壽命長等特點,成為工業(ye)除(chu)塵(chen)器(qi)(qi)發(fa)展(zhan)的(de)(de)新(xin)方向。
濾筒式除塵(chen)器的結構(gou)是由進風管、排風管、箱(xiang)體、灰(hui)斗、清(qing)灰(hui)裝置(zhi)、導流(liu)裝置(zhi)、氣流(liu)分流(liu)分布板、濾筒及電控(kong)裝置(zhi)組(zu)成,類似氣箱(xiang)脈(mo)沖(chong)袋除塵(chen)結構(gou)。
濾筒(tong)在(zai)除(chu)塵器中的布(bu)(bu)置很(hen)重要,既可(ke)以垂(chui)直(zhi)布(bu)(bu)置在(zai)箱(xiang)(xiang)體花(hua)板上(shang),也可(ke)以傾斜布(bu)(bu)置 在(zai)花(hua)板上(shang),從清(qing)灰效果看,垂(chui)直(zhi)布(bu)(bu)置較(jiao)為(wei)合理。花(hua)板下(xia)部(bu)為(wei)過濾室(shi),上(shang)部(bu)為(wei)氣箱(xiang)(xiang)脈沖室(shi)。在(zai)除(chu)塵器入口處裝(zhuang)有氣流分布(bu)(bu)板。
含(han)塵(chen)氣(qi)(qi)體進入除塵(chen)器灰斗后(hou)(hou),由于(yu)氣(qi)(qi)流斷(duan)面突然擴(kuo)大(da)及氣(qi)(qi)流分布(bu)板作用(yong)(yong),氣(qi)(qi)流中一(yi)部分粗大(da)顆粒在(zai)(zai)動和慣性力作用(yong)(yong)下沉降在(zai)(zai)灰斗;粒度細、密度小的(de)塵(chen)粒進入濾(lv)塵(chen)室后(hou)(hou),通(tong)過布(bu)朗擴(kuo)散(san)和篩濾(lv)等組合效應(ying),使粉塵(chen)沉積在(zai)(zai)濾(lv)料表面上,凈(jing)化后(hou)(hou)的(de)氣(qi)(qi)體進入凈(jing)氣(qi)(qi)室由排(pai)氣(qi)(qi)管經(jing)風機排(pai)出(chu)。
濾(lv)(lv)筒(tong)式除塵(chen)(chen)器的阻力隨濾(lv)(lv)料表(biao)(biao)面粉(fen)塵(chen)(chen)層厚度(du)的增(zeng)加而增(zeng)大。阻力達(da)到某一(yi)規定值(zhi)時進行(xing)清(qing)(qing)灰(hui)。此時PLC程序控(kong)制脈沖閥(fa)的啟(qi)閉(bi),首先一(yi)分室(shi)提(ti)升(sheng)閥(fa)關(guan)閉(bi),將過濾(lv)(lv)氣(qi)流(liu)(liu)截斷,然后電磁脈沖閥(fa)開(kai)啟(qi),壓(ya)縮空氣(qi)以及短的時間(jian)在(zai)(zai)上(shang)箱體(ti)內迅(xun)速膨脹,涌入濾(lv)(lv)筒(tong),使濾(lv)(lv)筒(tong)膨脹變形(xing)產生振(zhen)動,并在(zai)(zai)逆向氣(qi)流(liu)(liu)沖刷的作用下(xia)(xia),附著在(zai)(zai)濾(lv)(lv)袋外表(biao)(biao)面上(shang)的粉(fen)塵(chen)(chen)被剝離(li)落(luo)入灰(hui)斗中。清(qing)(qing)灰(hui)完畢后,電磁脈沖閥(fa)關(guan)閉(bi),提(ti)升(sheng)閥(fa)打開(kai),該室(shi)又恢(hui)復過濾(lv)(lv)狀態。清(qing)(qing)灰(hui)各室(shi)依次進行(xing),從(cong)一(yi)室(shi)清(qing)(qing)灰(hui)開(kai)始至下(xia)(xia)一(yi)次清(qing)(qing)灰(hui)開(kai)始為一(yi)個清(qing)(qing)灰(hui)周期。脫落(luo)的粉(fen)塵(chen)(chen)掉入灰(hui)斗內通(tong)過缷灰(hui)閥(fa)排(pai)出。
在此過(guo)程中(zhong)必須定期對濾(lv)(lv)筒進行更換(huan)和(he)清(qing)洗,以確(que)(que)保過(guo)濾(lv)(lv)效果和(he)精度,因(yin)為在過(guo)濾(lv)(lv)過(guo)程中(zhong)粉塵除了被阻隔外還(huan)有(you)部分(fen)會沉(chen)積于濾(lv)(lv)料表面,增大(da)阻力(li),所以一(yi)般的正確(que)(que)更換(huan)時間(jian)是三至五個月!