濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)以濾(lv)(lv)筒(tong)(tong)作(zuo)為(wei)過(guo)濾(lv)(lv)元(yuan)件所(suo)組成或采用脈沖噴(pen)吹的除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)。 濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)按安裝(zhuang)(zhuang)方(fang)式(shi)分,可(ke)以分為(wei)斜插式(shi),側裝(zhuang)(zhuang)式(shi),吊裝(zhuang)(zhuang)式(shi),上裝(zhuang)(zhuang)式(shi)。 濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)按濾(lv)(lv)筒(tong)(tong)材料分,可(ke)以分為(wei)長纖維(wei)聚酯濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),復(fu)合(he)纖維(wei)濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),防靜(jing)電濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),阻燃(ran)濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),覆(fu)膜(mo)濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi),納米濾(lv)(lv)筒(tong)(tong)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(qi)(qi)等(deng)。
濾(lv)筒式除塵(chen)(chen)器(qi)(qi)(qi)(qi)(qi)早在20世紀70年(nian)代就已經在日本和歐美(mei)一些(xie)國(guo)家出現,具有(you)體積小(xiao),效(xiao)率高,投資省(sheng),易維(wei)護等(deng)優點,但因其設(she)(she)備(bei)容量(liang)小(xiao),難組合成(cheng)(cheng)大風量(liang)設(she)(she)備(bei),過(guo)濾(lv)風速偏低,應(ying)用范圍窄(zhai),僅在糧食、焊接等(deng)行業應(ying)用,所(suo)以(yi)多年(nian)來未能大量(liang)推廣。近年(nian)來,隨著新(xin)技術、新(xin)材(cai)料(liao)不斷地發(fa)展,以(yi)日本,美(mei)國(guo)的(de)公司(si)為(wei)代表,對除塵(chen)(chen)器(qi)(qi)(qi)(qi)(qi)的(de)結(jie)構和濾(lv)料(liao)進行了改進,使(shi)得濾(lv)筒除塵(chen)(chen)器(qi)(qi)(qi)(qi)(qi)廣泛地應(ying)用于水泥、鋼鐵、電力、食品、冶(ye)金、化工等(deng)工業領域,整體容量(liang)增加數倍,成(cheng)(cheng)為(wei)過(guo)濾(lv)面積>2000m2大型除塵(chen)(chen)器(qi)(qi)(qi)(qi)(qi)(GB6719-86類),是(shi)解決傳統除塵(chen)(chen)器(qi)(qi)(qi)(qi)(qi)對超細(xi)粉塵(chen)(chen)收(shou)集難、過(guo)濾(lv)風速高、清灰效(xiao)果差、濾(lv)袋易磨(mo)損破(po)漏、運行成(cheng)(cheng)本高的(de)上好方(fang)案,和市場(chang)上現有(you)各種袋式、靜(jing)電除塵(chen)(chen)器(qi)(qi)(qi)(qi)(qi)相比具有(you)有(you)效(xiao)過(guo)濾(lv)面積大、壓(ya)差低、低排放、體積小(xiao)、使(shi)用壽命長等(deng)特點,成(cheng)(cheng)為(wei)工業除塵(chen)(chen)器(qi)(qi)(qi)(qi)(qi)發(fa)展的(de)新(xin)方(fang)向。
濾筒(tong)式(shi)除(chu)塵器的結構是(shi)由進風管(guan)、排風管(guan)、箱體、灰(hui)(hui)斗、清灰(hui)(hui)裝(zhuang)置、導(dao)流裝(zhuang)置、氣流分流分布板、濾筒(tong)及電控裝(zhuang)置組(zu)成,類似氣箱脈沖袋除(chu)塵結構。
濾筒在(zai)除(chu)塵(chen)器(qi)中的布置很重要,既可以(yi)垂直布置在(zai)箱體花板(ban)(ban)上(shang),也可以(yi)傾斜布置 在(zai)花板(ban)(ban)上(shang),從(cong)清灰(hui)效(xiao)果看(kan),垂直布置較為合(he)理(li)。花板(ban)(ban)下部為過濾室,上(shang)部為氣(qi)箱脈沖室。在(zai)除(chu)塵(chen)器(qi)入口(kou)處(chu)裝有氣(qi)流分布板(ban)(ban)。
含塵氣(qi)體(ti)進入除(chu)塵器灰斗后(hou),由于氣(qi)流斷面突然(ran)擴(kuo)大及(ji)氣(qi)流分布(bu)板作用(yong),氣(qi)流中一部分粗大顆粒在動和慣性力作用(yong)下沉降在灰斗;粒度(du)細、密度(du)小的(de)塵粒進入濾塵室(shi)后(hou),通(tong)過布(bu)朗擴(kuo)散和篩(shai)濾等組合效應,使(shi)粉塵沉積在濾料表面上,凈(jing)化(hua)后(hou)的(de)氣(qi)體(ti)進入凈(jing)氣(qi)室(shi)由排氣(qi)管經風機(ji)排出。
濾(lv)(lv)(lv)筒(tong)式除塵器的(de)阻(zu)力隨濾(lv)(lv)(lv)料(liao)表面粉(fen)塵層厚度的(de)增(zeng)加而增(zeng)大。阻(zu)力達(da)到某一規(gui)定值時(shi)進(jin)行(xing)清(qing)(qing)(qing)灰(hui)(hui)(hui)。此時(shi)PLC程序控制脈沖(chong)(chong)閥的(de)啟(qi)閉(bi),首先一分室提升(sheng)閥關閉(bi),將(jiang)過(guo)濾(lv)(lv)(lv)氣(qi)流截斷,然后電磁脈沖(chong)(chong)閥開(kai)(kai)啟(qi),壓(ya)縮空氣(qi)以及短的(de)時(shi)間在(zai)(zai)上箱(xiang)體(ti)內(nei)迅速膨脹(zhang),涌入濾(lv)(lv)(lv)筒(tong),使濾(lv)(lv)(lv)筒(tong)膨脹(zhang)變形產生振動(dong),并在(zai)(zai)逆向氣(qi)流沖(chong)(chong)刷的(de)作用下(xia)(xia),附著(zhu)在(zai)(zai)濾(lv)(lv)(lv)袋(dai)外表面上的(de)粉(fen)塵被剝(bo)離落入灰(hui)(hui)(hui)斗(dou)中。清(qing)(qing)(qing)灰(hui)(hui)(hui)完畢后,電磁脈沖(chong)(chong)閥關閉(bi),提升(sheng)閥打開(kai)(kai),該室又(you)恢復過(guo)濾(lv)(lv)(lv)狀態。清(qing)(qing)(qing)灰(hui)(hui)(hui)各室依(yi)次進(jin)行(xing),從一室清(qing)(qing)(qing)灰(hui)(hui)(hui)開(kai)(kai)始(shi)至(zhi)下(xia)(xia)一次清(qing)(qing)(qing)灰(hui)(hui)(hui)開(kai)(kai)始(shi)為一個清(qing)(qing)(qing)灰(hui)(hui)(hui)周(zhou)期(qi)。脫落的(de)粉(fen)塵掉入灰(hui)(hui)(hui)斗(dou)內(nei)通過(guo)缷(xie)灰(hui)(hui)(hui)閥排出。
在此過(guo)程中必須定期對濾(lv)(lv)筒進(jin)行更換(huan)和清洗,以確保(bao)過(guo)濾(lv)(lv)效(xiao)果和精(jing)度,因為在過(guo)濾(lv)(lv)過(guo)程中粉塵除了被阻隔外還(huan)有(you)部分會沉(chen)積于濾(lv)(lv)料表面(mian),增(zeng)大阻力,所以一般的正確更換(huan)時間是(shi)三至五個月!