濾(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)以濾(lv)(lv)(lv)筒(tong)(tong)作為(wei)過(guo)濾(lv)(lv)(lv)元件所組(zu)成或采(cai)用(yong)脈(mo)沖噴吹的除(chu)塵(chen)(chen)器(qi)(qi)。 濾(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)按安裝方式(shi)(shi)分(fen),可以分(fen)為(wei)斜插式(shi)(shi),側裝式(shi)(shi),吊裝式(shi)(shi),上裝式(shi)(shi)。 濾(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)按濾(lv)(lv)(lv)筒(tong)(tong)材料分(fen),可以分(fen)為(wei)長纖維聚酯濾(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),復合纖維濾(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),防靜電(dian)濾(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),阻(zu)燃濾(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),覆膜(mo)濾(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi),納米濾(lv)(lv)(lv)筒(tong)(tong)除(chu)塵(chen)(chen)器(qi)(qi)等。
濾(lv)(lv)(lv)(lv)(lv)筒(tong)式除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)早在20世紀(ji)70年代就已(yi)經(jing)在日(ri)本(ben)和(he)歐美一些國(guo)家(jia)出現(xian),具(ju)有(you)體積小,效(xiao)(xiao)率高(gao),投(tou)資(zi)省,易維護等(deng)(deng)(deng)優點,但因(yin)其(qi)設備容量(liang)小,難組(zu)合成(cheng)大(da)風(feng)(feng)量(liang)設備,過(guo)濾(lv)(lv)(lv)(lv)(lv)風(feng)(feng)速偏低,應(ying)用(yong)范(fan)圍窄,僅(jin)在糧食(shi)、焊接(jie)等(deng)(deng)(deng)行(xing)業應(ying)用(yong),所以多(duo)年來未能大(da)量(liang)推廣(guang)。近年來,隨(sui)著新技術、新材料不斷地發展(zhan)(zhan),以日(ri)本(ben),美國(guo)的公(gong)司為代表,對除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)的結構和(he)濾(lv)(lv)(lv)(lv)(lv)料進行(xing)了改進,使(shi)得濾(lv)(lv)(lv)(lv)(lv)筒(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)廣(guang)泛(fan)地應(ying)用(yong)于水(shui)泥、鋼鐵、電力、食(shi)品、冶金、化工(gong)(gong)等(deng)(deng)(deng)工(gong)(gong)業領域,整(zheng)體容量(liang)增加數倍(bei),成(cheng)為過(guo)濾(lv)(lv)(lv)(lv)(lv)面積>2000m2大(da)型除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(GB6719-86類),是解決傳統除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)對超細(xi)粉塵(chen)(chen)(chen)收集難、過(guo)濾(lv)(lv)(lv)(lv)(lv)風(feng)(feng)速高(gao)、清灰效(xiao)(xiao)果差、濾(lv)(lv)(lv)(lv)(lv)袋(dai)易磨損破漏、運行(xing)成(cheng)本(ben)高(gao)的上(shang)好方案(an),和(he)市(shi)場上(shang)現(xian)有(you)各種袋(dai)式、靜電除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)相比具(ju)有(you)有(you)效(xiao)(xiao)過(guo)濾(lv)(lv)(lv)(lv)(lv)面積大(da)、壓差低、低排放、體積小、使(shi)用(yong)壽命長等(deng)(deng)(deng)特點,成(cheng)為工(gong)(gong)業除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)發展(zhan)(zhan)的新方向。
濾(lv)筒式(shi)除(chu)塵(chen)器(qi)的結構(gou)是由進(jin)風管(guan)、排風管(guan)、箱體、灰斗、清灰裝置、導流裝置、氣流分(fen)流分(fen)布板、濾(lv)筒及(ji)電(dian)控裝置組(zu)成,類似氣箱脈沖(chong)袋除(chu)塵(chen)結構(gou)。
濾筒在除塵(chen)器中的布置很重要,既可以垂直(zhi)布置在箱體花(hua)板上(shang),也(ye)可以傾斜布置 在花(hua)板上(shang),從清灰效(xiao)果看,垂直(zhi)布置較為合理。花(hua)板下部為過(guo)濾室,上(shang)部為氣(qi)箱脈沖室。在除塵(chen)器入(ru)口(kou)處裝(zhuang)有氣(qi)流分布板。
含(han)塵(chen)(chen)氣(qi)體進(jin)入(ru)(ru)除塵(chen)(chen)器灰斗(dou)后,由(you)于氣(qi)流斷面突然擴大及氣(qi)流分布(bu)板作(zuo)用,氣(qi)流中(zhong)一部分粗大顆(ke)粒在(zai)(zai)動和慣性(xing)力作(zuo)用下(xia)沉(chen)(chen)降在(zai)(zai)灰斗(dou);粒度細(xi)、密度小(xiao)的(de)塵(chen)(chen)粒進(jin)入(ru)(ru)濾(lv)塵(chen)(chen)室后,通過(guo)布(bu)朗擴散和篩濾(lv)等組(zu)合效應,使粉塵(chen)(chen)沉(chen)(chen)積(ji)在(zai)(zai)濾(lv)料(liao)表面上,凈(jing)化(hua)后的(de)氣(qi)體進(jin)入(ru)(ru)凈(jing)氣(qi)室由(you)排(pai)氣(qi)管(guan)經風機(ji)排(pai)出。
濾(lv)(lv)筒(tong)式除塵(chen)器(qi)的阻力隨濾(lv)(lv)料表(biao)面粉(fen)(fen)塵(chen)層厚度的增加(jia)而增大。阻力達(da)到某一(yi)(yi)規定值時進(jin)行清(qing)(qing)灰(hui)。此時PLC程序控(kong)制脈(mo)沖(chong)閥(fa)的啟閉,首(shou)先一(yi)(yi)分室(shi)提升閥(fa)關閉,將過濾(lv)(lv)氣(qi)流截(jie)斷,然(ran)后電(dian)磁(ci)脈(mo)沖(chong)閥(fa)開啟,壓縮(suo)空氣(qi)以及短(duan)的時間在(zai)上(shang)箱體內(nei)迅速膨脹(zhang),涌入濾(lv)(lv)筒(tong),使濾(lv)(lv)筒(tong)膨脹(zhang)變形(xing)產(chan)生振動,并在(zai)逆向(xiang)氣(qi)流沖(chong)刷的作用(yong)下,附著在(zai)濾(lv)(lv)袋外表(biao)面上(shang)的粉(fen)(fen)塵(chen)被剝離落入灰(hui)斗中(zhong)。清(qing)(qing)灰(hui)完畢后,電(dian)磁(ci)脈(mo)沖(chong)閥(fa)關閉,提升閥(fa)打開,該(gai)室(shi)又恢復(fu)過濾(lv)(lv)狀態(tai)。清(qing)(qing)灰(hui)各室(shi)依次進(jin)行,從一(yi)(yi)室(shi)清(qing)(qing)灰(hui)開始至下一(yi)(yi)次清(qing)(qing)灰(hui)開始為一(yi)(yi)個(ge)清(qing)(qing)灰(hui)周期。脫(tuo)落的粉(fen)(fen)塵(chen)掉入灰(hui)斗內(nei)通(tong)過缷灰(hui)閥(fa)排出。
在此過程(cheng)中必(bi)須定期對濾筒進行更(geng)換(huan)和清(qing)洗,以確(que)保過濾效果和精度,因為在過濾過程(cheng)中粉塵(chen)除了被阻(zu)隔(ge)外還有部(bu)分會沉(chen)積于濾料表面,增大阻(zu)力(li),所以一般(ban)的正確(que)更(geng)換(huan)時間是三至五(wu)個月!