濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)以濾(lv)(lv)筒(tong)(tong)(tong)作(zuo)為(wei)過濾(lv)(lv)元件所組(zu)成或采用脈(mo)沖噴吹(chui)的(de)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)。 濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)按安裝方式分(fen),可以分(fen)為(wei)斜插(cha)式,側裝式,吊裝式,上裝式。 濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)按濾(lv)(lv)筒(tong)(tong)(tong)材料分(fen),可以分(fen)為(wei)長纖維聚酯濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),復合纖維濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),防(fang)靜電濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),阻燃濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),覆膜(mo)濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi),納(na)米濾(lv)(lv)筒(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)(chen)器(qi)(qi)(qi)等(deng)。
濾(lv)(lv)筒式(shi)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)早在20世(shi)紀70年(nian)代(dai)就已經在日(ri)本(ben)和(he)(he)歐美(mei)(mei)一些(xie)國家出現,具有體積(ji)小(xiao),效(xiao)率高(gao),投資省,易(yi)維護(hu)等優點(dian)(dian),但因(yin)其設備容(rong)量(liang)小(xiao),難組合成大(da)(da)風量(liang)設備,過濾(lv)(lv)風速偏(pian)低(di),應(ying)用范圍窄(zhai),僅在糧(liang)食、焊接等行(xing)業應(ying)用,所以多年(nian)來未能大(da)(da)量(liang)推廣(guang)。近年(nian)來,隨著新技術、新材料不斷地發展,以日(ri)本(ben),美(mei)(mei)國的公司(si)為(wei)(wei)代(dai)表,對除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)的結構和(he)(he)濾(lv)(lv)料進行(xing)了改進,使(shi)得濾(lv)(lv)筒除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)廣(guang)泛地應(ying)用于水泥、鋼鐵、電(dian)力、食品、冶金(jin)、化工等工業領域,整體容(rong)量(liang)增加數倍,成為(wei)(wei)過濾(lv)(lv)面積(ji)>2000m2大(da)(da)型除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)(GB6719-86類(lei)),是解決傳統除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)對超(chao)細粉塵(chen)收集難、過濾(lv)(lv)風速高(gao)、清灰(hui)效(xiao)果差、濾(lv)(lv)袋易(yi)磨(mo)損破(po)漏、運行(xing)成本(ben)高(gao)的上好方(fang)案,和(he)(he)市(shi)場(chang)上現有各種(zhong)袋式(shi)、靜電(dian)除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)相比具有有效(xiao)過濾(lv)(lv)面積(ji)大(da)(da)、壓差低(di)、低(di)排放、體積(ji)小(xiao)、使(shi)用壽命長等特(te)點(dian)(dian),成為(wei)(wei)工業除(chu)(chu)(chu)(chu)(chu)塵(chen)器(qi)發展的新方(fang)向。
濾(lv)筒式除(chu)塵器的結構(gou)是(shi)由進風(feng)管、排風(feng)管、箱(xiang)體(ti)、灰(hui)斗、清灰(hui)裝(zhuang)置、導流(liu)(liu)裝(zhuang)置、氣流(liu)(liu)分流(liu)(liu)分布板、濾(lv)筒及電控(kong)裝(zhuang)置組成,類似氣箱(xiang)脈沖袋除(chu)塵結構(gou)。
濾筒在(zai)除塵(chen)器中的布置(zhi)很重要,既可(ke)以垂直(zhi)布置(zhi)在(zai)箱體花板(ban)上(shang),也可(ke)以傾斜布置(zhi) 在(zai)花板(ban)上(shang),從(cong)清灰(hui)效(xiao)果看,垂直(zhi)布置(zhi)較為合理。花板(ban)下(xia)部為過濾室,上(shang)部為氣(qi)箱脈(mo)沖室。在(zai)除塵(chen)器入口處裝(zhuang)有氣(qi)流分布板(ban)。
含塵(chen)(chen)(chen)氣(qi)(qi)(qi)體進(jin)入除塵(chen)(chen)(chen)器灰(hui)斗后(hou),由于(yu)氣(qi)(qi)(qi)流斷面(mian)突(tu)然擴大及氣(qi)(qi)(qi)流分(fen)布(bu)(bu)板(ban)作用(yong),氣(qi)(qi)(qi)流中(zhong)一部分(fen)粗(cu)大顆(ke)粒(li)在動和慣(guan)性力作用(yong)下(xia)沉(chen)降(jiang)在灰(hui)斗;粒(li)度(du)細、密(mi)度(du)小(xiao)的(de)塵(chen)(chen)(chen)粒(li)進(jin)入濾(lv)塵(chen)(chen)(chen)室(shi)后(hou),通過布(bu)(bu)朗(lang)擴散和篩濾(lv)等組合效應,使粉(fen)塵(chen)(chen)(chen)沉(chen)積在濾(lv)料表(biao)面(mian)上,凈(jing)化后(hou)的(de)氣(qi)(qi)(qi)體進(jin)入凈(jing)氣(qi)(qi)(qi)室(shi)由排氣(qi)(qi)(qi)管經風機(ji)排出(chu)。
濾(lv)(lv)(lv)筒式除塵(chen)器的阻(zu)力隨(sui)濾(lv)(lv)(lv)料表面(mian)粉塵(chen)層厚度的增(zeng)加(jia)而增(zeng)大。阻(zu)力達到某一規(gui)定(ding)值(zhi)時(shi)進行清灰。此(ci)時(shi)PLC程序控制脈沖(chong)(chong)閥(fa)(fa)的啟閉(bi),首先一分室提(ti)升閥(fa)(fa)關(guan)閉(bi),將過(guo)(guo)濾(lv)(lv)(lv)氣流截斷(duan),然(ran)后(hou)電磁脈沖(chong)(chong)閥(fa)(fa)開(kai)(kai)(kai)啟,壓縮空氣以及短的時(shi)間在上(shang)箱(xiang)體內迅速膨脹(zhang),涌(yong)入(ru)濾(lv)(lv)(lv)筒,使濾(lv)(lv)(lv)筒膨脹(zhang)變形產生振動,并在逆向(xiang)氣流沖(chong)(chong)刷的作用(yong)下(xia),附(fu)著在濾(lv)(lv)(lv)袋外表面(mian)上(shang)的粉塵(chen)被剝離落入(ru)灰斗中。清灰完(wan)畢后(hou),電磁脈沖(chong)(chong)閥(fa)(fa)關(guan)閉(bi),提(ti)升閥(fa)(fa)打開(kai)(kai)(kai),該室又恢復過(guo)(guo)濾(lv)(lv)(lv)狀態。清灰各(ge)室依次(ci)進行,從一室清灰開(kai)(kai)(kai)始至下(xia)一次(ci)清灰開(kai)(kai)(kai)始為一個清灰周期。脫落的粉塵(chen)掉入(ru)灰斗內通過(guo)(guo)缷灰閥(fa)(fa)排出。
在此(ci)過程中必須(xu)定期對濾(lv)筒進行(xing)更(geng)換和(he)清洗,以確保過濾(lv)效果(guo)和(he)精度,因(yin)為在過濾(lv)過程中粉塵除了被阻隔(ge)外還有部分會沉(chen)積于濾(lv)料表面,增(zeng)大阻力,所以一般的正確更(geng)換時間是三至五個月!