濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)以(yi)濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)作為過濾(lv)(lv)(lv)元件所組成(cheng)或采用脈沖噴吹(chui)的(de)除(chu)(chu)塵(chen)(chen)器(qi)。 濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)按安裝方式(shi)分,可以(yi)分為斜插式(shi),側(ce)裝式(shi),吊裝式(shi),上(shang)裝式(shi)。 濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)按濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)材料(liao)分,可以(yi)分為長(chang)纖維(wei)聚酯濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi),復(fu)合纖維(wei)濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi),防靜電濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi),阻燃濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi),覆膜濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi),納米(mi)濾(lv)(lv)(lv)筒(tong)(tong)(tong)(tong)(tong)除(chu)(chu)塵(chen)(chen)器(qi)等(deng)。
濾筒式除(chu)(chu)塵(chen)器(qi)(qi)早在20世紀(ji)70年代(dai)就已(yi)經在日(ri)(ri)本(ben)和(he)歐美一些國(guo)家出現,具有體積小,效率高(gao),投(tou)資(zi)省,易(yi)維(wei)護等(deng)優點,但因其設(she)(she)備容量(liang)小,難組合成大風量(liang)設(she)(she)備,過(guo)濾風速偏低(di),應(ying)用(yong)范圍窄,僅在糧(liang)食、焊(han)接(jie)等(deng)行業(ye)(ye)應(ying)用(yong),所以多年來未能大量(liang)推廣。近年來,隨著(zhu)新技術(shu)、新材料不斷地(di)發展,以日(ri)(ri)本(ben),美國(guo)的(de)公司為代(dai)表,對(dui)(dui)除(chu)(chu)塵(chen)器(qi)(qi)的(de)結構和(he)濾料進行了改進,使得(de)濾筒除(chu)(chu)塵(chen)器(qi)(qi)廣泛(fan)地(di)應(ying)用(yong)于水泥、鋼(gang)鐵、電(dian)(dian)力、食品、冶金、化(hua)工等(deng)工業(ye)(ye)領(ling)域,整(zheng)體容量(liang)增(zeng)加數倍,成為過(guo)濾面積>2000m2大型(xing)除(chu)(chu)塵(chen)器(qi)(qi)(GB6719-86類(lei)),是(shi)解決傳(chuan)統(tong)除(chu)(chu)塵(chen)器(qi)(qi)對(dui)(dui)超(chao)細粉(fen)塵(chen)收集難、過(guo)濾風速高(gao)、清灰(hui)效果差(cha)、濾袋(dai)易(yi)磨損破漏、運行成本(ben)高(gao)的(de)上(shang)好方案(an),和(he)市場上(shang)現有各種袋(dai)式、靜電(dian)(dian)除(chu)(chu)塵(chen)器(qi)(qi)相比具有有效過(guo)濾面積大、壓差(cha)低(di)、低(di)排放、體積小、使用(yong)壽命長等(deng)特點,成為工業(ye)(ye)除(chu)(chu)塵(chen)器(qi)(qi)發展的(de)新方向。
濾(lv)筒式除塵(chen)器的結構是由進風管、排風管、箱體、灰(hui)斗、清灰(hui)裝置、導流(liu)裝置、氣流(liu)分流(liu)分布板、濾(lv)筒及電控裝置組成,類(lei)似氣箱脈沖袋除塵(chen)結構。
濾筒(tong)在(zai)(zai)除塵器中的(de)布(bu)(bu)(bu)置(zhi)很重要,既可(ke)以垂直(zhi)布(bu)(bu)(bu)置(zhi)在(zai)(zai)箱體(ti)花(hua)板上(shang),也可(ke)以傾斜布(bu)(bu)(bu)置(zhi) 在(zai)(zai)花(hua)板上(shang),從清(qing)灰效果看(kan),垂直(zhi)布(bu)(bu)(bu)置(zhi)較為(wei)合理。花(hua)板下部(bu)為(wei)過(guo)濾室(shi),上(shang)部(bu)為(wei)氣箱脈(mo)沖(chong)室(shi)。在(zai)(zai)除塵器入口處裝有氣流(liu)分布(bu)(bu)(bu)板。
含塵(chen)(chen)氣(qi)體(ti)進入(ru)(ru)除塵(chen)(chen)器灰(hui)斗(dou)后(hou),由(you)于氣(qi)流(liu)斷面(mian)突(tu)然(ran)擴大(da)及(ji)氣(qi)流(liu)分布板作(zuo)用,氣(qi)流(liu)中一部(bu)分粗大(da)顆(ke)粒在動和慣性力作(zuo)用下沉(chen)降在灰(hui)斗(dou);粒度細、密(mi)度小(xiao)的(de)塵(chen)(chen)粒進入(ru)(ru)濾塵(chen)(chen)室后(hou),通過布朗擴散和篩濾等組合效應(ying),使粉塵(chen)(chen)沉(chen)積在濾料表面(mian)上,凈(jing)化(hua)后(hou)的(de)氣(qi)體(ti)進入(ru)(ru)凈(jing)氣(qi)室由(you)排氣(qi)管經風機排出。
濾(lv)(lv)筒式除(chu)塵(chen)器的(de)(de)阻力隨濾(lv)(lv)料表(biao)(biao)面(mian)粉塵(chen)層厚度的(de)(de)增加(jia)而(er)增大。阻力達到某一規定值時(shi)進行清(qing)(qing)(qing)灰(hui)(hui)。此(ci)時(shi)PLC程序控(kong)制脈沖閥(fa)(fa)的(de)(de)啟閉(bi),首先一分室(shi)提升(sheng)閥(fa)(fa)關(guan)閉(bi),將過濾(lv)(lv)氣(qi)流截(jie)斷,然后(hou)電(dian)(dian)磁脈沖閥(fa)(fa)開(kai)啟,壓縮空氣(qi)以及短的(de)(de)時(shi)間在(zai)上箱(xiang)體內迅速膨脹,涌(yong)入濾(lv)(lv)筒,使濾(lv)(lv)筒膨脹變形(xing)產生振動,并在(zai)逆(ni)向氣(qi)流沖刷的(de)(de)作用下(xia),附著在(zai)濾(lv)(lv)袋外表(biao)(biao)面(mian)上的(de)(de)粉塵(chen)被剝離落入灰(hui)(hui)斗中。清(qing)(qing)(qing)灰(hui)(hui)完畢后(hou),電(dian)(dian)磁脈沖閥(fa)(fa)關(guan)閉(bi),提升(sheng)閥(fa)(fa)打開(kai),該室(shi)又恢復過濾(lv)(lv)狀態。清(qing)(qing)(qing)灰(hui)(hui)各室(shi)依次進行,從一室(shi)清(qing)(qing)(qing)灰(hui)(hui)開(kai)始(shi)至下(xia)一次清(qing)(qing)(qing)灰(hui)(hui)開(kai)始(shi)為(wei)一個清(qing)(qing)(qing)灰(hui)(hui)周(zhou)期。脫落的(de)(de)粉塵(chen)掉入灰(hui)(hui)斗內通(tong)過缷(xie)灰(hui)(hui)閥(fa)(fa)排出。
在此過程(cheng)(cheng)中必(bi)須定期對濾(lv)筒進行更換(huan)和清(qing)洗(xi),以確(que)(que)保(bao)過濾(lv)效(xiao)果和精度,因(yin)為在過濾(lv)過程(cheng)(cheng)中粉塵除了被阻(zu)隔外還(huan)有部分會沉積(ji)于濾(lv)料表面(mian),增(zeng)大阻(zu)力(li),所以一般的正(zheng)確(que)(que)更換(huan)時間是(shi)三(san)至五個月!